PAPER BAGS MANUFACTURING

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Paper bags are the oldest types of packaging material and are very much prevelant in the modern days in various fields. Infact, paper bag is one of the most common and popular form of packaging. The handmade bags of paper have been a commodity of common use. However, for the manufacture of bags, the introduction of machines is of recent origin about the middle of 19th century. Since then the manufacture of paper bags has become an important industry in itself, paper bag is the cheapest form of packaging. Such paper bags have the speciality that they are light weight, free from any contaminants like dust and are, as well, free from shifting or ‘puffing’ which results in loss of contents. As for the share occupying these paper bags for general use require minimum possible space for storage and shipment, both before and after filling. However, one disadvantage of the paper bags is that they are not durable. Though the strength of the paper bags can be increased by lamination of the base paper with jute, scrim or other reinforcing materials, this however, increases the cost of the bag by making it more expensive.

Paper bags are made from a variety of papers both bleached and imbleached. However for making of the paper bags for general use, kraft paper and initation kraft paper are the most common papers used. Papers most commonly used for commercial and office invelopes include manilla, brown wrapping paper or white papers. The type of paper used for bags depends upon the requirements of the product to be packed. Kraft paper used for bag making is usually of 20 to 40 lbs basis weight.

Paper industry in India is the 15th largest paper industry in the world. It provides employment to nearly 1.5 million people and contributes Rs 25 billion to the government’s kitty. The government regards the paper industry as one of the 35 high priority industries of the country Due to tough economic times, most major food stuff manufacturers are becoming particular how they package their products. A casual glance at the isles at the supermarket will tell you that most food is packaged in plastic or paper bags. For decades, plastic bags have competed toe-to-toe with paper bags, from the manufacturing plants to the retail supermarkets. In many countries now especially the United States, shoppers at local super markets and retail chains offer their customers the option to have their products bagged in plastic or paper. While many customer still value plastic because of its durability, water-resistant nature and also the fact that it is extremely reusable, paper bags are also wildly popular. One of the reasons why paper bags are popular is because of safety. Plastic bags have been responsible for many deaths especially for small children. This is because children are fond of playing with plastic bags and one of the ways in which they do this is to place the bags over their heads. In the event that the child is unable to free themselves fast enough, death by suffocation can occur. This is one major reason why shoppers prefer paper bags to plastic bags.

Another reason why shoppers prefer paper bags is because they are easily disposable. While plastic bags have obvious advantages, they tend to litter the house because most people reuse them. This can cause an environmental issue especially it there are wrong disposal. If disposed of wrongly especially in areas with farm animals, these animals can swallow these bags and suffer health repercussions. One major disposal issue that environmental proponents fight about in regards to plastic bags is the way recycling plants handle them. While recycling has been welcomed by many as a safe way of getting rid of plastics that have outlived their use, it has since been discovered that they are incinerated thereby releasing harmful toxins into the atmosphere.

Paper bags are light, safe and can be easily discarded after they are used. They therefore pose no threat to small children or to the environment. Although the chances of paper bags causing a fire exist, the chances are slim compared to dry grass during summer.

When children play with paper bags, they end up shredding them and therefore they pose no imminent threat. Paper bags are also extremely cost effective for the retailer and in most supermarkets; they are free with any purchase. This may not necessarily be the case with plastic bags where in countries such as Ireland, pose such an environmental hazard that an additional charge is passed on to shoppers who want to carry their grocery purchases using plastic bags.

The manufacturing process for a paper bag requires four times as much energy as the manufacturing process for a plastic bag. The production of paper bags creates 50 times more water pollutants than the production of plastic bags and 70 percent more air pollutants.

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Description

INTRODUCTION
TYPES OF PAPER BAGS
1. FLAT BAGS:
2. SQUARE BOTTOM (PINCH BOTTOM) BAGS:
3. SATCHEL-BOTTOM BAGS:
4. AUTOMATIC SELF-OPENING-SQUARE 9SOS0 BOTTOM BAGS:
5. WINDOW BAGS:
6. BALER BAGS:
SIZE OF PAPER BAGS
SIZES OF PAPER BAGS (FINISHED)
USES AND APPLICATIONS
B.I.S. SPECIFICATION
QUALITY CONTROL AND STANDARDS
FOR KRAFT PAPER
PROPERTIES OF PAPER
BURSTING STRENGTH:-
INTERNAL TEARING STRENGTH:-
OPPORTUNITY IN PAPER BAGS
RAW MATERIALS
MARKET OVERVIEW OF PAPER BAGS
TOP TEN BRANDS ADOPTING PAPER BAGS IN INDIA
KEY PLAYERS OF PAPER BAGS MARKET IN INDIA
MARKET POSITION OF INDIAN PACKAGING INDUSTRY
PACKAGING & ALLIED INDUSTRIES – THE SOUTH INDIA SCENARIO
GLOBAL MARKET SCENARIO OF PAPER BAGS
PRESENT MANUFACTURERS/SUPPLIERS OF PAPER SHOPPING BAGS
STEPS INVOLVED IN PAPER BAGS MANUFACTURING
TECHNIQUE AND PROCESSES OF PAPER BAG PRODUCTION
1) DESIGN
2) PROOFING
3) PRINTING
4) FILM
THE COATING PROCESS AND BAG POINTS TO NOTE:
5) SURFACE FINISHING
6) DIE-CUTTING PROCESS
PAPER BAGS SHOULD PAY ATTENTION TO THE DIE-CUTTING PROCESS:
7) PASTE BOX
PAPER BAGS MUST FIRST MAKE A PASTE MADE THE FIRST PIECES
OF TECHNOLOGY PLANNING.
PROCESSING DETAILS OF PAPER BAGS
PROCESS OF MANUFACTURE
ROTARY MACHINE FOR MANUFACTURING PAPER CARRY BAGS
FEED:
FLEXOGRAPHIC PRINTING UNITS:
SCORING SECTION:
SIDE FLAP GUMMING SECTION:
SIDE FLAP FOLDING SECTION:
BOTTOM BLOCK GUMMING AND FOLDING SECTION:
STAGGERING SECTION:
DRYING SECTION:
SEGMENT SEPARATING SECTION AND ALIQNER SECTION:
EYELETING SECTION:
TAG FITTING:
DRIVE:
COMPARATIVE STUDY OF PAPER BAGS AND PLASTIC BAGS
PAPER BAGS VS. PLASTIC BAGS
ENERGY AND NATURAL RESOURCES
POLLUTION
POLLUTANTS PAPER VS. PLASTIC
RECYCLING
DEGRADABILITY
EFFECTS:
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
DETAILS OF THE MACHINERY
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
COMPLETE PLANT AND MACHINERY SUPPLIERS (IMPORTED)

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

100000 Bags/Day

Land & Building

(800 sq.mt.)

Plant & Machinery

US$ 35714

Rate of Return

58%

Break Even Point

35%