PIGMENT COLOUR FOR PLASTICS

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Pigments are insoluble organic or inorganic particles added to the polymer base to give a specific color to the plastic. Pigments that are organic in nature are hard to disperse and tend to form agglomerates (clumps of pigment particles). These agglomerates can cause spots and specks in the final product.

On the other hand, inorganic pigments like: Metal oxides and sulphides, carbon black, etc. get more easily dispersed in the resin. Amongst the inorganic pigments titanium dioxide is the most widely used pigment in the plastics industry.

Pigments are used in the coloration of paints, printing inks, ceramics and plastics. They can be used on a much wider variety of substances than dyes because they are not reliant on water solubility for their application. A pigment is a finely divided solid which is essentially insoluble in its application medium. In most cases the pigment is added to a liquid medium e.g. wet paint or a molten thermoplastic. The medium is then allowed to solidify by solvent evaporation or cooling and so the pigment molecules become fixed mechanically in the solid state.

The chromophores used in pigments are usually the same as those used in dyes but the pigments are large molecules and do not have solubilising groups. They contain groups that form intermolecular bonds that help to reduce solubilities. The larger the molecule, the more opaque the pigment.

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Description

INTRODUCTION
C.I. PIGMENT YELLOW
C.I. PIGMENT BLUE
PERFORMANCE AND PROPERTIES OF PIGMENTS FOR PLASTICS
MAJOR PERFORMANCE PROPERTIES OF PIGMENTS FOR PLASTICS
ARE DECIDED BY THEIR:
1. WEATHERABILITY/AGING
2. LIGHT FASTNESS
PIGMENT SELECTION FOR INDOOR USE DEPENDS ON:
PIGMENT PERFORMANCE CAN ALSO BE INFLUENCED BY:
3. WARPING/NUCLEATION
THIS CAN RESULT IN:
4. TRANSPARENCY
EFFECT OF DISPERSION ON TRANSPARENCY
MEASUREMENT OF TRANSPARENCY
CATEGORIZATION OF PIGMENTS
PIGMENT FAMILIES ARE MAINLY CATEGORIZED INTO:
LET’S STUDY THEM DETAIL:
ORGANIC PIGMENTS
YELLOW PIGMENTS
ORANGE PIGMENTS
BROWN PIGMENTS
RED PIGMENTS
BLUE PIGMENTS
VIOLET PIGMENTS
GREEN PIGMENTS
INORGANIC PIGMENTS
YELLOW PIGMENTS
ORANGE PIGMENTS
BROWN PIGMENTS
RED PIGMENTS
BLUE PIGMENTS
VIOLET PIGMENTS
GREEN PIGMENTS
CARBON BLACK
WHITE PIGMENTS
PLASTICS COLORANTS
CLASSIFICATION OF COLORANTS
ROLE AND SOLUTION OF PLASTICS COLORANT
TYPE OF PLASTIC COLORANT
MASTER BATCH
COLORED PELLETS, COLORED COMPOUNDS
DRY COLOR
PASTE COLORS, LIQUID MASTER BATCH
MARKET OVERVIEW OF PIGMENTS
FORMULATION OF PIGMENT COLOURS FOR PLASTIC INDUSTRY
PIGMENT COLOUR (BLUE)
PIGMENT COLOUR (GREEN)
PIGMENT COLOUR (RED)
PIGMENT COLOUR (YELLOW)
PIGMENT COLOUR (BLACK)
MANUFACTURING PROCESS OF PIGMENT COLOUR FOR PLASTICS
PIGMENT PREPARATION FOR COLOURING POLYMERS
COLOR CONCENTRATE PRODUCTION CAN BE CARRIED OUT USING DIFFERENT METHODS:
ORGANIC PIGMENTS:
INORGANIC PIGMENTS:
THE CARRIER HAS AN OLIGOMER, A POLYMER OR A COMBINATION
OF BOTH FROM THE FOLLOWING GROUP:
AND PREFERABLY ONE OR MORE OF THE FOLLOWING POLYMERS:
PROCESS FLOW DIAGRAM
PROCESSING SOLUTION FOR PIGMENT FOR PLASTICS
1. HEAT RESISTANCE
TYPICAL TEST METHODS USED TO RANK THE HEAT RESISTANCE
OF PIGMENTS IN PLASTICS POLYMERS ARE:
2. DISPERSION
MANUFACTURING PROCESS OF MASTERBATCH
(1) PREPARATION AND STIRRING
(2) EXTRUSION
(3) COOLING
(4) PELLETIZING
(5) PACKING
MANUFACTURING PROCESS OF PHTHALOCYANINE
PIGMENT MANUFACTURE
PIGMENTS GRADES
TYPES OF PHTHALOCYANINE BLUE
TYPES OF PHTHALOCYANINE GREEN
FLOW SHEET DIAGRAM FOR PHTHALOCYANINE BLUE & GREEN
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF AUTOCLAVE, OVENS, REFRIGERATORS,
BOD INCUBATORS & STERILIZERS
SUPPLIERS OF BOILERS
SUPPLIERS OF STAINLESS STEEL TANKS
SUPPLIERS OF DRYERS & DRYING OVENS
SUPPLIERS OF PULVERISER/GRINDER
SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

2000 KG/ Day
Land & Building

1500 Sq.Mtr
Plant & Machinery

US$ 85714
Rate of Return

37%
Break Even Point

54%

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