POLYETHYLENE WAX (PE WAX) (OXIDIZED IN POWDER FORM)

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Polyethylene wax (PE wax) is an important constituent in the formulation of coating Ink, adhesive etc. It can be made in two grade emulsifiable and non emulsifiable waxes. The differences between both the grades are relation to the molecular weight.

Industry considers a wax to be fatty solid with varying degrees of lubricity and plasticity.

The technology in the coatings and ink field has grown over the years and the wax industry has changed with it. Natural waxes were first used in coating and ink industries. natural waxes may of vegetables, animal origin. The most prevalent of these waxes is Carbauba, which is still widespread in use. Carbauba wax is obtained from the leaves of a species of palm.

When less expensive petroleum waxes became suitable, formulators discovered new characteristics which made these waxes unique among raw materials. Paraffin is obtained from the wax tailings remaining in the stills after the distillations of pure petroleum. Paraffins quickly became the additive of choice and entered into the greatest variety of formulations than any other waxes. Micro crystalline waxes also belong to this class. These are obtained by dewaxing heavy lubricating oils and petroleum residues.

Over the years, many of the so-called synthetic waxes entered the market. Most prevalent of these materials are Fisher-Tropach waxes.

More recently, the waxes of choice are Polyethylene waxes, with molecular weights of 1000 to 3000, odourless, tasteless and nontoxic. Today, Polypropylene waxes with melt points around 1500+C are being used in high bake and low gloss applications. The use of synthetic waxes have become much more widespread over the past two decades with the advances made with micronising techniques.

One of the main Wax types used today are the low molecular weight polyethylenes both homopolymers and their partially oxidised derivatives. Low molecular weight would be defined by a number average ranging from 2000 to 5000 approximately.

This level is, of course, considerably higher than paraffins, microcrystallines and F-T Wax. This difference renders them tougher and this in conjunction with their varying hardness and slip characteristics makes them ideal additives in inks and coatings. Use level could be roughly described as concentrations ranging from 0.25 to 5% on solids.

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Description

INTRODUCTION
PROPERTIES OF OXIDIZED POLYETHYLENE WAX
STORAGE AND TRANSPORTATION:
TYPICAL PROPERTIES OF POLYETHYLENE WAX BY VARIOUS GLOBAL PRODUCER
GRADES OF POLYETHYLENE WAX
HIGH MOLECULAR WEIGHT POLYETHYLENE WAX
LOW MOLECULAR WEIGHT POLYETHYLENE WAX
USES AND APPLICATION OF OXIDIZED POLYETHYLENE WAX
EMULSIFIABLE POLYETHYLENE WAX
NON EMULSIFIABLE POLYETHYLENE WAX
USE IN TEXTILE SECTOR
USE IN FOOD PACKAGING SECTOR
USE IN COATING SECTOR
USE IN INKS SECTOR
LIQUID POLYETHYLENE WAX AND ITS CHARACTERISTICS
IMPORTANT CHARACTERISTICS
INK AND COATING APPLICATIONS
THE COMPETITIVE EDGE
SPECIFICATION OF PE WAX IN OXIDIZED FORM
GLOBAL MARKET OVERVIEW OF POLYETHYLENE WAX
HIGH DEMAND FOR POLYETHYLENE WAX (PE WAX) IN POLYVINYL
CHLORIDE PRODUCTION A MAJOR DRIVER
PLASTIC ADDITIVES AND LUBRICANTS TO BECOME MOST SWIFTLY DEVELOPING SEGMENT
ASIA PACIFIC TO MAINTAIN ITS SUPERIORITY OWING TO EXPANSION
OF GDP OF CHINA AND INDIA
TECHNOLOGY INSIGHTS
PRODUCT INSIGHTS
APPLICATION INSIGHTS
REGIONAL INSIGHTS
COMPETITIVE INSIGHTS
MARKET OPPORTUNITIES IN BANGLADESH
PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS OF PE WAX
(OXIDIZED IN POWDER FORM)
DATA SHEET OF OXIDIZED POLYETHYLENE WAXES
TYPICAL PROPERTIES MARCUS OXIDIZED POLYETHYLENE WAXES
PACKAGING AND PRODUCT FORM
SAFETY
MANUFACTURING PROCESS OF POLYETHYLENE WAX
MANUFACTURING PROCESS OF POLYETHYLENE WAX (OXIDIZE IS
POWDER FORM) BY THERMAL CRACKING
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF POLYETHYLENE WAX FROM ETHYLENE
MANUFACTURING PROCESS OF PE WAX FROM POLYETHYLENE WASTE
NOVEL METHOD FOR OXIDIZED PE WAX
OXIDATION OF POLYETHYLENE WAXES
MATERIAL SAFETY DATA SHEET OF PE WAX
SECTION 1 – IDENTIFICATION
SECTION 2– HAZARDS IDENTIFICATION
SECTION 3 – COMPOSITION/INFORMATION ON INGREDIENTS
SECTION 4 – FIRST-AID MEASURES
SECTION 5 – FIRE-FIGHTING MEASURES
SECTION 6 – ACCIDENTAL RELEASE MEASURES
SECTION 7 – HANDLING AND STORAGE
SECTION 8 – EXPOSURE CONTROLS/PERSONAL PROTECTION
PERSONAL PROTECTIVE EQUIPMENT
SECTION 9 – PHYSICAL AND CHEMICAL PROPERTIES
SECTION 10 – STABILITY AND REACTIVITY
SECTION 11 – TOXICOLOGICAL INFORMATION
IRRITATING/CORROSIVE EFFECTS
POLYMERIZATION OF ETHYLENE FOR IMPROVED MODIFIED WAX
SWOT ANALYSIS OF PE WAX
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS (GLOBAL)
SUPPLIERS OF PLANT AND MACHINERY (GLOBAL)
SUPPLIERS OF RAW MATERIALS (INDIAN)
POLYMERS
SUPPLIERS OF PLANT AND MACHINERY (INDIAN)
REACTORS
AIR COMPRESSORS
BOILER
MATERIAL HANDLING EQUIPMENTS
STORAGE VESSELS
D.G. SET
WEIGHING BALANCE
ADDRESSES OF TECHNOLOGY SUPPLIERS FOR PE WAX

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

10,000 Ton/Annum
Land and Building

(1O000 Sq.Mtr)
Plant & Machinery

US$. 1142857
Rate of Return

21%
Break Even Point

62%

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