Description
INTRODUCTION
PROPERTIES
ADVANTAGE OF POTATO STARCH
USES AND APPLICATION
POTATO STARCH IN FOOD APPLICATIONS
PRESENT CONSUMPTION PATTERN
CATEGORY‐WISE ESTIMATED CONSUMPTION PATTERN OF POTATO
USES OF STARCH
A) TEXTILE INDUSTRY:
B) FOOD INDUSTRY:
C) PAPER INDUSTRY:
D) PHARMACEUTICAL INDUSTRY:
B.I.S. SPECIFICATION
MARKET POSITION
ESTIMATED FUTURE DEMAND IN 10 YEARS
IMPORT DATA OF POTATO STARCH
EXPORT DATA OF POTATO STARCH
POTATO STARCH PRODUCTION IN INDIA
POTATO & POTATO STARCH
ROTARY WASHING MACHINE
FLASH DRYING MACHINE
GROWTH IN PROCESSED FOOD INDUSTRY VIS-A-VIS STARCH
INDUSTRY
STARCH INDUSTRY IN INDIA;
PRESENT STATUS:
CONSUMPTION:
SYNTHESIS OF RAW MATERIAL SPECIFICITIES AND USES
USES OF STARCH PRODUCTS
PRESENT CONSUMPTION PATTERN
CATEGORY‐WISE ESTIMATED CONSUMPTION PATTERN OF POTATO
OVERALL ORGANISATION OF THE POTATO STARCH SUPPLY CHAINS
STARCH INDUSTRY: AN OVERVIEW
INDIAN STARCH INDUSTRY
POLYMERIC USED OF STARCH IN: STARCH INDUSTRY IN INDIA
STATE-WISE LIST OF STARCH INDUSTRIES IN INDIA
MAJOR END – USERS OF STARCH AND STARCH BASED PRODUCTS
GLOBAL STARCH MARKET
PROMISING FUTURE
FUTURE BEHOLDS FOR MODIFIED STARCH MARKET
MODIFIED STARCH MARKET
SEGMENTATION AND FORECASTING
MANUFACTURERS/EXPORTERS/SUPPLIERS OF POTATO STARCH
RAW MATERIALS
SCENARIO OF POTATO IN INDIA
STATE-WISE POTATO PRODUCTION IN THE COUNTRY
1. CURRENT STATUS
2. MARKET ARRIVALS AND WHOLESALE PRICES
STATE-WISEMARKET ARIVALS AND AVERAGE WHOLESALE
PRICES OF POTATO
EXPORT
MONTHLY EXPORT OF POTATO
GLOBAL MARKET OF POTATO STARCH
BREAKUP BY CATEGORY:
BREAKUP BY APPLICATION:
REGIONAL INSIGHTS:
PROCESS OVERVIEW OF POTATO STARCH
PROCESS OVERVIEW FOR PRODUCTION OF POTATO STARCH
DE-SANDING CYCLONE
RASPER
PROTEIN DEWATERING
SEQUENCES IN POTATO STARCH MANUFACTURE
POTATO STARCH MANUFACTURING PROCESS
RASPER
RASPER UNIT OF POTATO STARCH MANUFACTURING PROCESS:
PROCESS OF MANUFACTURE
POTATO STARCH:-
IS THIS COMPANY CAN PROVIDE MACHINE (GELGOOG)
PROCESS FLOW SHEET FOR MANUFACTURE OF STARCH
OCCURRENCE OF STARCH
THE BASIS FOR STARCH QUALITY IS LAID IN THE POTATO CLAMP
REFINING BEGINS ALREADY DURING RAW MATERIAL INTAKE
EFFICIENT WASHING MAKES REFINING EASIER
RASPING
USE OF SULPHUR
EXTRACTION
OPERATING PRINCIPLE OF A STARCH EXTRACTOR
CONCENTRATING THE CRUDE STARCH SLURRY
REFINING
HYDROCYCLONES
COOLING
CIP – CLEANING IN PLACE
DRYING AND SIFTING
COMPOSITION OF POTATO STARCH
SIZE DISTRIBUTION
PROPERTIES OF STARCH
SPECIFICATIONS OF POTATO STARCH
POTATO STARCH EXTRACTION DETAILS
FIG. 6 – POTATO STARCH EXTRACTION PROCESS
STARCH PROCESSING PLANT LAYOUT
POTATO STARCH PRODUCTION METHOD
CLEANING
RASPING OF TUBERS
POTATO JUICE SEPARATION
STARCH EXTRACTION
STARCH MILK RAFFINATION
DEWATERING OF REFINED STARCH MILK AND STARCH DRYING
TABLE: POTATO STARCH PRODUCTION CHARACTERISTIC.
WASTE PRODUCTS
EFFLUENT TREATMENT AND DISPOSAL
EFFLUENT TREATMENT PLANT SPECIFICATION AND NORMS
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
ANAEROBIC TREATMENT
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
TYPICAL WASTE SOLIDS CHARACTERISTICS
EQUIPMENT REQUIREMENT
EQUIPMENT REQUIREMENTS
MANPOWER
GENERAL
BASIS OF ESTIMATION
GENERAL PLANT LAYOUT
GMP/GHP CRITERIA FOR STARCH
2.1 LOCATION
2.2 PREMISES AND ROOMS
INTERNAL STRUCTURES & FITTINGS
2.3 EQUIPMENT
2.4 CONTAINERS FOR WASTE AND INEDIBLE SUBSTANCES
2.5 FACILITIES
WATER SUPPLY
DRAINAGE AND WASTE DISPOSAL
PERSONNEL HYGIENE FACILITIES AND TOILETS
TEMPERATURE CONTROL
AIR QUALITY AND VENTILATION
LIGHTING
3. CONTROL OF OPERATION
3.1 TIME AND TEMPERATURE CONTROL
3.2 CONTROL OF OTHER SPECIFIC PROCESS STEPS
3.3 SPECIFICATIONS
3.4 MICROBIOLOGICAL CROSS CONTAMINATION
3.5 PHYSICAL AND CHEMICAL CONTAMINATION
3.6 INCOMING MATERIALS REQUIREMENTS
3.7 PACKAGING
3.8 WATER
WATER, ICE AND STEAM IN CONTACT WITH FOOD
WATER, ICE AND STEAM NOT IN CONTACT WITH FOOD
3.9 MANAGEMENT AND SUPERVISION
3.10 DOCUMENTATION AND RECORDS
3.11 PRODUCT RECALL & TRACEABILITY
3.12 STORAGE
4. MAINTENANCE AND SANITATION
4.2 PEST CONTROL
4.3 WASTE MANAGEMENT
5. PERSONAL HYGIENE
6. QUALITY CONTROL
7. TRANSPORTATION
8. PRODUCT INFORMATION AND CONSUMER AWARENESS
9 COMPETENCE & TRAINING
10. TEMPORARY / MOBILE PREMISES; VENDING MACHINES
TURNKEY CONSULTANT FOR SETTING-UP STARCH PROCESSING UNIT128
LIST OF SOME STARCH PROCESSING INDUSTRIES
SUPPLIERS OF COMPLETE PLANT AND MACHINERY
FOR POTATO STARCH [ GLOBAL]
PLANT AND MACHINERY SUPPLIERS [INDIAN]
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF HYDROCHLORIC ACID
SUPPLIERS OF SULPHURIC ACID
SUPPLIERS OF SODA ASH
SUPPLIERS OF CAUSTIC SODA
SUPPLIERS OF ACTIVATED CARBON
OTHER PLANT AND EQUIPMENTS SUPPLIERS
SUPPLIERS OF BOILER
SUPPLIERS OF TANKS
SUPPLIERS OF TRAY DRIER
SUPPLIERS OF DISINTEGRATORS
SUPPLIERS OF PULVERISER/GRINDER
SUPPLIERS OF INDUSTRIAL ETP PLANT MANUFACTURE/SUPPLIER
SUPPLIERS OF MIXER
SUPPLIERS OF REACTOR
SUPPLIERS OF WEIGHING MACHINES
SUPPLIERS OF LIST OF FOOD & AGRO PROCESSING CONSULTANTS
IMPLEMENTATION SCHEDULE
PROJECT IMPLEMENTATION WILL TAKE A PERIOD OF 12 MONTHS.
DETAILS OF PLANT & MACHINERY
POTATO STARCH FACTORY
SECTION: 1.00
POTATO STEEPING
SULPHUR DIOXIDE PLANT
SECTION: 3.00
FIBRE MILLING AND WASHING
STARCH SEPARATION AND REFINING
JUICE CONCENTRATION
DEWATERING AND DRYING
STEEPING WATER CONCENTRATION
ANIMAL FEED DEWATERING AND DRYING
STARCH DEWATERING AND DRYING
1 BUFFER TANK WITH VENTILATOR
FOR SIFTED STARCH
HANDLING/HOLDING & STORAGE EQUIPMENTS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)