POWDER DETERGENT

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Synthetic detergents occupy a vital place in the present age particularly when the modern society is constantly looking for quick, effective and economic cleaning agents. Synthetic detergents emerged as a regular industry after Second World War only. The development of this industry is closely linked with Petro-chemical industry which forms the basic for its raw materials.

Detergents when dissolved in water acquire better cleaning properties and hence facilitate easy removal of dirt & dust and grease etc.

Apart from their use in clothes washing, detergents also have applications in the following industries.

1. In industry, in laundry and dry cleaning.
2. In textile processing, grain milling, metal plating and foods canning.
3. In dairy foods and beverages processing and in restaurants.
4. In plant maintenance and industrial house-keeping.

The principal types of synthetic detergents are an ionic, non-ionic and employtics. Sodium dodecyle benzene sulphonate is an example of the ionic type while nylon phenol, nylone oxide obtained from ethylene oxide is the non-ionic type. The amploytic detergents like the alkyl amino propionates behave as cations in acidic solutions and like anions in alkaline solution.

Among the numerous detergent powders are available today in the market e.g. Hipoline, T.Series, Areal, Rin, Ghari, Surf, Sunlight, Nirma, Wheel detergent powder is most popular.

The synthetic detergent industry is one of the largest chemical process industries. The most recent estimates indicate an annual U.S production of synthetic detergents of about 3 million tones with an approximate annual value of 2 billion. The industry differs from many other chemical process industries, however, in that the bulk of its production is sold directly to individuals for house hold consumption primarily as branded products, rather than to industrial or institutional users.

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Description

INTRODUCTION
PROPERTIES OF WASHING SOAP AND WASHING POWDER
USES AND APPLICATION
B.I.S. SPECIFICATIONS
INGREDIENTS FOR DETERGENT POWDER
BUILDERS
SURFACTANTS
ENZYMES
OTHER SUPPORTING INGREDIENTS
RAW MATERIAL REQUIREMENT
SOAP AND DETERGENT MARKET IN BANGLDESH
HIGH QUALITY DETERGENT POWDER
METHOD OF DETERGENT POWDER MANUFACTURE
MARKET OVERVIEW OF DETERGENT POWDER
SPRAY DRYING PROCESS FOR DETERGENT POWDER MANUFACTURE
1. HANDLING RAW MATERIALS
2. RAW MATERIALS DOSING
3. PREPARATION AND AGING OF SLURRY
4. SPRAY DRYING PHASE
5. FILTRATION PROCESS
6. POST-TOWER DOSING AND BLENDING
7. PACKING & LABELING
FORMULATION OF DETERGENT POWDER
PROCESS OF DETERGENT POWDER IN DETAILS (SPRAY DRYING METHOD)
DETERGENT POWDER MANUFACTURE
STEP 1 – SLURRY MAKING
STEP 2 – SPRAY DRYING
STEP 3 – POST DOSING
TABLE 2 – THE INGREDIENTS OF DETERGENT BASE POWDER
ENVIRONMENTAL IMPLICATIONS
SYNTHETIC DETERGENT BIODEGRADABILITY
DETERGENT POWDER
ROLE OF THE LABORATORY
STANDARD DETERGENT POWDER MANUFACTURING PLANT CONSISTS OF MIXING,
DRYING AFTER DRYING PACKAGING AND ANTIPOLLUTION UNITS.
MIXING UNIT:-
DRYING UNIT:-
AFTER DRYING UNIT:-
PACKING UNIT:-
ANTIPOLLUTION UNIT:-
MANUFACTURE OF DETERGENT POWDER
PROCESS – I
QUANTITATIVE REQUIREMENT
PROCESS – 2
FORMULATION
1. FORMULATION: FOR 500 KG BATCH
2. FORMULA: FOR 100 KG. BATCH
PROCESS OF MANUFACTURE FOR FORMULA I
SURF EXCEL TYPE DETERGENT POWDER
FORMULATION – 1
PROCESS
PROCESS OF MANUFACTURE OF WASHING DETERGENT POWDER (WHEEL TYPE)
HIGHER GRADE/QUALITY ARIEL TYPE DETERGENT POWDER
FORMULATION – 1
PROCESS
FORMULATION OF DETERGENT POWDER
FORMULATION OF DETERGENT POWDER, SURF EXCEL TYPE
FORMULATION OF DETERGENT POWDER, WHEEL TYPE
OTHERS FORMULATION AND PROCESS OF GOOD QUALITY DETERGENT POWDER
THE FOLLOWING FORMULATIONS ARE FOR MANUFACTURE OF DETERGENT POWDER:-
FORMULATIONS
PRECAUTION
THE GRINDING MACHINE
RAW MATERIALS
METHODS FOR PERFORMANCE TESTS FOR SURFACE ACTIVE AGENTS
PART-I RELATIVE DESPERSING POWDER
SURFACE ACTIVE AGENTS
OUTLINE OF METHOD
APPARTUS
WHITE OIL
PREPARATION OF SOLUTIONS
PROCEDURE
CALCULATION AND REPORTING
CALCULATION
WHERE
PART – II RELATIVE EMULSIFYING POWER
OUTLINE OF METHOD
REAGENTS
LIQUID PARAFFIN
APPARATUS
PREPARATION OF STOCK SOLUTION
PROCEDURE
CALCULATION AND REPORTING
PART – V WETTING POWER
OUTLINE OF THE METHOD
APPARATUS
PROCEDURE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF LINEAR ALKYL BENZENE (LAB)
SUPPLIERS OF CARBOXY METHYL CELLULOSE (CMC)
SUPPLIERS OF SODIUM SILICATE
SUPPLIERS OF SODIUM SULPHATE
SUPPLIERS OF DETERGEN FRAGRANCES/PERFUMES
SUPPLIERS OF DETERGENT ENZYMES
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF STORAGE VESSEL
SUPPLIERS OF PACKAGING MACHINE
SUPPLIERS OF INSTRUMENTATION AND PROCESS CONTROL EQUIPMENTS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF D.G. SETS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

5 Ton/Day
Land & Building

(1500 sq.mt.)
Plant & Machinery

US$ 120000
Rate of Return

37%
Break Even Point

45%

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