PRE ENGINEERED BUILDINGS (PEB)

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Pre Engineered Buildings (PEB) are the buildings which are engineered at a factory and assembled at site. Usually PEBs are steel structures. Built-up sections are fabricated at the factory to exact size, transported to site and assembled at site with bolted connections. This type of Structural Concept is generally used to build Industrial Buildings, Metro Stations, Warehouses etc. The adoptability of PEB in the place of Conventional Steel Building design concept resulted in many advantages, including economy & easier fabrication. These type of building structure can be finished internally to serve any functions that is actually help in low rise building design. Examples of Pre-Engineered Buildings are warehouses, Canopies, Factories, Bridges etc. Pre-Engineered Steel Buildings use a combination of built-up sections, hot rolled sections and cold formed elements which provide the basic steel frame work with a choice of single skin sheeting with added insulation or insulated sandwich panels for roofing and wall cladding. The concept is designed to provide a complete building envelope system which is air tight, energy efficient, optimum in weight and cost and, above all, designed to fit user requirement like a well fitted glove. These Pre-Engineered Steel Buildings can be fitted with different structural accessories including mezzanine floors, canopies, fascias, interior partitions, crane systems etc. The building is made water-tight by use of special mastic beads, filler strips and trims. This is a very versatile building system and can be finished internally to serve any required function and accessorized externally to achieve attractive and distinctive architectural styles. It is most suitable for any low-rise building and offers numerous benefits over conventional buildings. Pre-engineered buildings are generally low rise buildings, however the maximum eave heights can go upto 25 to 30 metres. Low rise buildings are ideal for offices, houses, showrooms, shop fronts etc. The application of pre-engineered concept to low rise buildings is very economical and speedy. Buildings can be constructed in less than half the normal time especially when complimented with other engineered sub-systems. The most common and economical type of low-rise building is a building with ground floor and two intermediate floors plus roof. The roof of a low rise building may be flat or sloped. Intermediate floors of low rise buildings are made of mezzanine systems. Single storeyed houses for living take minimum time for construction and can be built in any type of geographic location like extreme cold hilly areas, high rain prone areas, plain land, extreme hot climatic zones etc.

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Description

INTRODUCTION
VARIOUS SYSTEMS IN PEB
PRIMARY SYSTEM
SECONDARY SYSTEM
WIND BRACING SYSTEM
ROOFING & CLADDING SYSTEM
ACCESSORIES
FINISHING
COMPONENTS OF PEB
MAIN FRAMING
END WALL FRAMING
PURLINS, GIRTS AND EAVE STRUTS
THE PURLINS ARE SUBJECTED TO THE FOLLOWING LOADS:-
THE GIRTS ARE SUBJECTED TO THE FOLLOWING LOADS:-
THE EAVE STRUTS ARE SUBJECTED TO THE FOLLOWING LOADS:-
PANELS AND INSULATION
CRANE SYSTEM
MEZZANINE SYSTEM
BRACING SYSTEM
PAINTS AND FINISHES
DOORS AND WINDOWS
FALSE CEILING
PARTITION WALLS
FLOORING
ADVANTAGES OF PEB:
BENEFITS
DISADVANTAGES OF PEB
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR PEB
FABRICATION PROCESS OF PEB
FABRICATION PROCESS OF PRIMARY MEMBER OR MAIN FRAME SUCH
AS COLUMN AND TAPERED RAFTER
1. CUTTING:
2. HOLE PUNCHING
3. ASSEMBLING
4. WELDING AND CONNECTION DETAILS WELDING:
5. SURFACE CLEANING:
6. PAINTING:
FABRICATION PROCESS OF SECONDARY MEMBER SUCH AS PURLIN AND GIRTS, C-SECTIONS, EAVE STRUTS, OPEN WEB TRUSES, CABLE BRACING ETC.
1. FORMING
2. HOLE PUNCHING
3. PAINTING
FABRICATION PROCESS OF WALL PANEL AND ROOF PANEL BY ROLLING
PROCESS
QUALITY CONTROL FOR FABRICATION PROCESS
FABRICATION TOLERANCES:
STRAIGHTNESS:
TWISTS:
CAMBER:
LENGTH:
SQUARE-NESS AT END OF MEMBERS
BUTT JOINTS
DEPTH OF MEMBER
WEB PLATES:
FLANGE PLATES:
COLUMN FABRICATION TOLERANCES:
CRANE RUNWAY GIRDER FABRICATION TOLERANCES:
GIRDER ENDS:
CRANE GIRDER ALIGNMENT:
FOR HOLING PROCESS
FOR WELDING PROCESS
INSPECTION OF WELDS:
TESTS ON WELDS:
(1) MAGNETIC PARTICLE TEST:
(2) DYE PENETRATION TEST:
(3) RADIOGRAPHIC INSPECTION:
TESTING OF FABRICATION COMPONTS
MIN 245MPA YIELD STRENGTH
(6) ROOF SHEETING:
(7) WALL PANELS:
(8) SHEETING FASTENERS:
(9) SEALER:
(10) CLOSURES:
(11) FLASHING AND TRIM:
(12) ROOF & WALL BRACINGS:
(13) PAINTING FOR STRUCTURAL STEEL WORK:
FINISHING AND TREATMENT PROCESS
HOT GALVANISING PROCESS
SURFACE PREPARATION
CAUSTIC CLEANING –
PICKLING –
FLUXING –
GALVANIZING
INSPECTION
COATING STRUCTURE
COATING UNIFORMITY
COATING THICKNESS
HOT DIP GALVANIZED BENEFITS
CORROSION RESISTANCE –
COATING TOUGHNESS –
COMPLETE COVERAGE –
RELIABILITY –
SPEED OF APPLICATION –
FASTER CONSTRUCTION –
LOWEST LIFETIME COST –
LONG LIFE –
EASE OF INSPECTION –
COMPETITIVE FIRST COST –
BARRIER PROTECTION –
QUALITY CONTROL –
MARKET POSITION
MARKET HIGHLIGHTS
DRIVERS
MARKET RESEARCH ANALYSIS
INDIA PRE-ENGINEERED BUILDINGS MARKET SIZE, BY APPLICATION (2015)
SCOPE OF THE REPORT
BY MATERIAL
BY APPLICATION
KEY PLAYERS
ABOUT MARKET RESEARCH FUTURE:
INDIA: THE FASTEST GROWING MARKET IN PEB
INDIA PRE-ENGINEERED BUILDINGS MARKET REPORT 2016-2020 – RESEARCH AND MARKETS
KEY VENDORS
OTHER PROMINENT VENDORS
PEB MARKET EXPERIENCING A DEMAND SHIFTS TO NEW APPLICATIONS
AT INTERARCH WE TAKE MANY INITIATE TO EDUCATE CUSTOMERS AND
KEY STAKE HOLDERS:
GROWTH READY
THE CHALLENGES
PEB PLAYERS
PEB ADVANTAGE
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF PEB STRUCTURE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF STRUCTURAL STEEL PLATE
SUPPLIERS OF STRUCTURAL STEEL SHEET PLATE
SUPPLIERS OF MIG WELDING WIRE ELECTRODE
SUPPLIERS OF ZINC INGOT
SUPPLIERS OF CASTIC SODA
SUPPLIERS OF HYDROCLORIC ACID
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF UNCOILING MACHINE
SUPPLIERS OF SHEET LAVELING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF CNC PLASMA CUTTING MACHINE
SUPPLIERS OF COLD ROLL FORMING MACHINE
SUPPLIERS OF WELDING MACHINE
SUPPLIERS OF MIG WELDING MACHINE
SUPPLIERS OF HOT DIP GALVANISING PLANT
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

34 MT./Day
Land and Building

(8000 sq.mt)
Plant & Machinery

US$ 315714
Rate of Return

90%
Break Even Point

70%

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