PRECIPITATED CALCIUM CARBONATE

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The commercial grade of calcium carbonate in manufactured in two forms.

* Precipitated Calcium Carbonate

* Activated Calcium Carbonate

These two forms of calcium carbonate differ in respect of coating which the former does not have and later has. Both the forms of calcium carbonate are being used in various industries as filler or extender, thus assumes crucial importance in chemical and allied industries. PVC Rubber, denitrifice, cigarette paper, printing ink, pharmaceutical are some of the calcium carbonate using industries.

In this offer we have considered the product mix of Precipitated Grade which could cover very wide range of grades in terms of Particle Size, Shape and Distribution. It will be possible to vary any of the three physical properties along with other physical properties, such as Bulk Density, Flow Point, Viscosity, as required by individual customers as per their need. We have also considered 40 Tons per day capacity Activated Calcium Carbonate with different coating arrangement as well as sophisticated Pressure Filtration and Drying System to ensure the quality product.

Calcium Compounds

Calcium compounds such as calcium carbonate, calcium phosphate, and calcium sulphate are widely distributed in nature. A large number of them are manufactured on account of these applications in industry. Calcium oxide and sulphate are extensively employed in building and chemical industries Calcium phosphate, nitrate are useful as fertilizers Calcium carbide forms the source of acetylene which is an important starting material for the synthesis of many organic chemicals. A large number of calcium organic compounds find use in pharmacy.

Calcium Carbonate

Calcium carbonate, CaCO3 forms a major constituent of the earths crust and occurs as massive beds of limestone, chalk and marble. It is found as dolomite in which a part of the calcium is replaced by magnesium.

Precipitated Calcium Carbonate

The term precipitated Calcium Carbonate applies to the commercial type of compound obtained by chemical means and distinguishes it from the material produced by mechanical treatment of natural varieties of Calcium carbonate such as calcite, marble, limestone and sea shells. Precipitated calcium carbonate is produced in a number of different grades which range in particle size from 9.03 to 15 micron I.P. grade precipitated calcium carbonate is used indentificers, foods, cosmetics, pharmaceuticals and antibiotics. Technical grades are used as in ingredients in the manufacture of ceramics, putty, polishes, insecticides, inks, shoe dressings and as filler in the production of adhesives, matches, linoleum and welding rods.

Precipitated Calcium Carbonate is manufactured by passing carbon dioxide gas through slurry of Calcium hydroxide milk of lime suspension.

Calcium carbonate has the basic starting route as under follows. Limestone -> Qucik Lime -> Hydrated -> Lime -> Precipitated calcium Carbonate -> Activated Calcium Carbonate. The proposed unit is based on the production of precipitated Calcium Carbonate using the lime slurry (10% Calcium hydroxide solution and carbon dixoide from the CO2 plant.

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Description

INTRODUCTION
CALCIUM COMPOUNDS
CALCIUM CARBONATE
PRECIPITATED CALCIUM CARBONATE
USES AND APPLICATIONS
PLASTICS
PAINTS AND SURFACE COATINGS
COSMETICS/TOOTH PASTE
PAPER
FOOD AND PHARMACEUTICALS
PHARMACEUTICAL:-
PUTTY, CAULKS AND SEALANTS
DETAILS OF PRECIPITATED CALCIUM CARBONATE
BENEFITS AND SPECIFICATION OF PCC
TABLE: TYPICAL CHEMICAL SPECIFICATIONS OF A PCC PRODUCT
TABLE: TYPICAL PHYSICAL PROPERTIES OF A PCC PRODUCT
SPECIFICATIONS OF CALCIUM CARBONATE
RUBBER INDUSTRY
DESCRIPTION
COSMETIC INDUSTRY
REQUIREMENTS
EXPLOSIVE AND PYROTECHNIC INDUSTRY
TYPES
REQUIREMENTS FOR CALCIUM CARBONATE – PRECIPITATED
& ACTIVATED FOR PAINTS
TERMINOLOGY
TYPES
REQUIREMENTS
TABLE REQUIREMENTS FOR CALCRJM CARBONATE, PRECIPITATED
PACKING AND MARKING
PROPERTIES
PROPERTIES OF PURE CALCIUM CARBONATE:-
PROPERTIES OF CALCITE:-
PROPERTIES OF ARAGONITE:-
PROPERTIES OF LIMES AND LIME STONE:-
COLOUR:-
ODOR:-
TEXTURE:-
B.I.S. SPECIFICATION
SCOPE
REQUIREMENTS
PACKING AND MARKING
TABLE 1 REQUIREMENT FOR PRECIPITATED CALCIUM CAREONATE
FOR COSMETIC INDUSTRY
SAMPLING
QUALITY OF REAGENTS
DETERMINATION OF FINENESS
APPARATUS
DETERMINATION OF LOSS ON DRYING:-
DETERMINATION OF BULK DENSITY:-
APPARATUS:-
DETERMINATION OF CALCIUM CARBONATE
METHOD B
REAGENTS:-
TEST FOR MAGNESIUM AND ALKALI SALTS
REAGENTS:-
DETERMINATION OF ALUMINIUM IRON PHOSPHATES AND MATTER
INSOLUBLE IN HYDROCHLORIC ACID
REAGENTS:-
TEST FOR IRON:-
TEST FOR ARSENIC:-
REAGENTS :-
TEST FOR HEAVY METALS:-
APPARATUS:-
REAGENTS
TEST FOR CHLORIDES:-
APPARATUS
REAGENTS
DETERMINATION OF PH OF AQUEOUS SUSPENSION
TEST FOR BARIUM:-
REAGENT
TEST FOR SULPHATES:-
APPARATUS
REAGENTS
DETERMINATION OF FLOW POINT
SAMPLING OF CALCIUM CARBONATE, PRECIPITATED
FOR COSMETIC INDUSTRY
GENERAL REQUIREMENTS OF SAMPLING
SCALE OF SAMPLING
TABLE 2 NUMBERS OF CONTAINERS TO BE SELECTED FOR SAMPLING
TEST SAMPLES AND REFEREE SAMPLE
PREPARATION OF TEST SAMPLES
NUMBER OF TEST
CRITERION FOR CONFORMITY
SCOPE
TERMINOLOGY
TYPES
REQUIREMENTS
PACKING AND MARKING
SAMPLING
TESTS
METHODS OF TEST FOR PRECIPITATED AND ACTIVATED
CALCIUM CARBONATE FOR PAINTS
DETERMINATION OF PARTICLE SIZE DISTRIBUTION
PREPARATION FOR THE TEST
PROCEDURE:-
DETERMINATION OF LOSS ON IGNITION
DETERMINATION OF INSOLUBLE SILICEOUS MATTER
DETERMINATION OF CALCIUM CARBONATE
METHOD B:-
REAGENTS
DETERMINATION OF TOTLA FATTY MATTER
GLOBAL MARKET OVERVIEW OF PRECIPITATED CALCIUM CARBONATE
GLOBAL CONSUMPTION PATTERN OF PRECIPITATED CALCIUM CARBONATE
GROWTH RATE IN ANNUAL DEMAND OF PRECIPITATED
CALCIUM CARBONATE
SWOT ANALYSIS OF PRECIPITATED CALCIUM CARBONATE
MANUFACTURERS/SUPPLIERS
RAW MATERIALS
LIMESTONE:-
PROCESS OUTLINE TO MANUFACTURE PRECIPITATED
CALCIUM CARBONATE
SYNTHETIC PCC PRODUCTION METHODS
FIGURE: SOME OF THE PCC PRODUCTION METHODS AND THEIR FINAL PRODUCTS
LIME SODA PROCESS (KRAFT PULPING METHOD)
CALCIUM CHLORIDE PROCESS (MIXING OF SOLUTIONS)
CARBONATION PROCESS
FIGURE: DEPENDENCY OF CALCINATION REACTION ON
TEMPERATURE – PRESSURE VALUES
TECHNOLOGY DEVELOPMENT IN PRECIPITATED CALCIUM CARBONATE
TECHNOLOGY DEVELOPMENTS
ACID TOLERANT TECHNOLOGY
CHEMISTRY OF THE PROCESS
1. CALCINATION OF LIMESTONE:-
2. HYDRATION OF QUICKLIME (MANUFACTURE OF MILK-OF-LIME
SUSPENSION:-
3. CARBONATION OF MILK-OF-LIME TO PRODUCE CALCIUM CARBONATE:-
PROCESS FLOW DIAGRAM
STEPS IN PRECIPITATED CALCIUM CARBONATE MANUFACTURE
PROCESS IN DETAILS
CALCINATION OF LIMESTONE TO PRODUCE QUICKLIME & CHEMICAL LIME
HYDRATION OF QUICK LIME (MANUFACTURE OF HYDRATED LIME)
CARBONATION OF LIME SLURRY WITH CARBON DIOXIDE GAS
FILTERATION AND DRYING
MANUFACTURE OF ACTIVATED CALCIUM CARBONATE
CO2 GAS PURIFICATION
PROCESS FLOW SHEET OF PRECIPITATED CACO3
TECHNICAL SPECIFICATION OF PRECIPITATED CALCIUM CARBONATE
TECHNICAL DATA SHEET
1. PRODUCT NAME / REFERENCE
2. MAIN INTENDED USE
3. CHEMICAL DESCRIPTION
6. PACKAGING
MATERIAL SAFETY DATA SHEET FOR CALCIUM CARBONATE
(PRECIPITATED) FOR FOOD APPLICATION
DESCRIPTION
MAIN USES
STANDARD SPECIFICATIONS
TYPICAL BULK DENSITY
TRANSPORT AND STORAGE CONDITIONS
SAFETY DATA
SUPPLIERS OF PLANT & MACHINERIES
SUPPLIERS OF ROTARY KILNS
SUPPLIERS OF JAW CRUSHER
SUPPLIERS OF BUCKET ELEVATOR
SUPPLIERS OF ROTARY DRYER MANUFACTURERS & EXPORTERS
SUPPLIERS OF PULVERIZERS
SUPPLIERS OF CENTRIFUGE
SUPPLIERS OF HEAT EXCHANGER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF BOILERS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PACKAGING MATERIALS (HDPE WOVEN LAMINATED BAGS)

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

50 MT/Day
Land & Building

(3000 sq.mt.)
Plant & Machinery

US$ 747142
Rate of Return

22%
Break Even Point

65%

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