PULP PREPARATION PLANT FROM BAGASSE AND OTHER FIBRE

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Bagasse is the by-product of the sugar industry and is also one kind of papermaking fiber material. As the foundation of paper and pulp industry, fiber materials include wood fiber and straw fiber. Except for the sugarcane bagasse, there are some other materials like wheat straw, reed, bamboo, and kenaf, etc. Among all kinds of fiber materials, bagasse is low-cost and inexhaustible to make paper pulp. The bleached bagasse pulp can be mixed to certain quantity of microfiber and used to manufacture various high-grade cultural paper and living paper, such as body stock paper, copy paper, two-side offset paper, sanitary tissue, napkin and etc. With the proper manufacturing process, the bagasse pulp also can be applied to make coated art base paper or newspaper.
Bagasse, also called megass, fibre remaining after the extraction of the sugar-bearing juice from sugarcane. The word bagasse, from the French bagage via the Spanish bagazo, originally meant “rubbish,” “refuse,” or “trash.” Applied first to the debris from the pressing of olives, palm nuts, and grapes, the word was subsequently used to mean residues from other processed plant materials such as sisal, sugarcane, and sugar beets. In modern use, the word is limited to the by-product of the sugarcane mill.
Bagasse – It’s Renewable & Compostable Bagasse is naturally grease and cut resistant, microwavable, freezer safe and can easily withstand temperatures of 200 degrees fahrenheit. Because it is a plant based product, it is easily compostable and welcomed in commercial composting facilities as a carbon introduction vehicle in the composting process. Most bagasse can be home composted, too – as long as the end user chops or shreds the product and uses proper composting measures. Bagasse is therefore well positioned as an excellent alternative to conventional paper, plastic and foam based products in a growing number of products including tissue, newsprint, tableware, writing paper and a number of other consumer products.
Sugarcane is the common name of a species of herb belonging to the grass family. The official classification of sugarcane is Saccharum officinarum, and it belongs to the family Gramineae. It is common in tropical and subtropical countries throughout the world. It can grow from eight to twenty feet tall, and is generally about 2 inches thick. Several different horticultural varieties are known, and they differ by their stem color and length. About 200 countries cultivate this crop and Brazil is the world’s largest sugar cane producer, responsible for around 25 percent of total world production, followed by India, Pakistan, China and Thailand. India is second largest producer of sugar in the world.
Sugarcane is annual rhizomatous plant, the average length of fiber is usually 1047-3.04mm. After squeezing, the length of bagasse fiber is similar to the hardwood fiber, is 1.0-2.34mm. Bagasse pith is a parenchyma cell, it reduces the opacity and strength of paper, and increase the chemicals consumption and difficulty of manufacture. So the depithing is important for bagasse pulping.
Sugarcane bagasse belongs to the straw fiber, is easy to cook or bleach and requires fewer chemicals consumption. Because silicon content of bagasse is lower than other straw fibers, which decide the bagasse pulp process or equipment is more mature and easier.

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Description

INTRODUCTION
BAGASSE – IT’S RENEWABLE & COMPOSTABLE
LOCATION-MIDDLE EAST (UAE)
USES AND APPLICATIONS OF PULP
BESIDES, THE END USE OF PAPER AND PAPER PRODUCTS ARE,
COMPOSITION OF BAGASSE
THE TRUTH OF SUGARCANE BAGASSE
RAW MATERIAL
RICE STRAW: –
MAIZE STRAW: –
SUGARCANE BAGASSE
TYPES OF BIODEGRADABLE TABLEWARE, CUTLERY
SUGARCANE BAGASSE BOWLS
ARECA LEAF TABLEWARE
BIO-LUTIONS AGRO-WASTE FIBER TECHNOLOGY
EDIBLE CUTLERY
RICE HUSK TABLEWARE
BAMBOO TABLEWARE
COMPARISON TABLE FOR VARIOUS BIODEGRADABLE TABLEWARE & CUTLERY
USAGE
ADVANTAGE/BENEFITS
BENEFITS OF USING BIODEGRADABLE PLATES ARE LISTED BELOW:
1) EASY COMPOSTING
2) SAFE TO USE WITH MICROWAVE
3) HIGHLY ENERGY EFFICIENT
4) NONTOXIC
COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL
MARKET OVERVIEW OF DISPOSABLE CUTLERY
INDUSTRY INSIGHTS
U.S. BIODEGRADABLE CUTLERY MARKET
RAW MATERIAL INSIGHTS
REGIONAL INSIGHTS
OVERVIEW OF BIODEGRADABLE CUTLERY
SUGARCANE BAGASSE PRODUCTS
EDIBLE CUTLERY
RICE HUSK TABLEWARE
MARKET POSITION
MAJOR MARKETS FOR ARECA LEAF PLATES
LEAF PLATE TRADE IN INDIA
DISPOSABLE CUTLERY MARKET ANALYSIS
KEY PLAYERS
REGIONAL INSIGHTS
BY THE PRODUCT TYPE, THE MARKET IS PRIMARILY SPLIT INTO
MARKET ANALYSIS, POTENTIAL & GROWTH GLOBAL BIODEGRADABLE
FOOD PACKAGING MARKET
INDIAN FOOD PACKAGING MARKET
MARKET SCENARIO
US DEMAND TO RISE 3.6% ANNUALLY
PACKAGING PRODUCTS TO BE FASTEST GROWING TYPES
SERVICE WARE TO BE SUPPORTED BY FAVORABLE MARKET TRENDS
PRESENT MANUFACTURERS/SUPPLIERS
PROPERTIES & CHARACTERISTICS
BENEFITS OF THERMOFORMED FIBER
RICE/MAIZE STRAW/BAGGASE PULP MAKING/PROCESS
PULPING PROCESS
COMPONENTS OF RICE STRAW
BAGASSE PULP PROCESSING
MATERIAL PREPARATION
BAGASSE PULP COOKING
BAGASSE PULP WASHING
BAGASSE PULP SCREENING
BAGASSE PULP BLEACHING
NOTES FOR STRAW PULP MAKING
MANUFACTURING PROCESS OF PULP
BAGASSE / RICE /WHEAT STRAWPULP PLATE MAKING MACHINE
THERE ARE 5 MANUFACTURING STAGES:
FLOW CHART OF BAGASSE TABLEWARE PRODUCTION LINE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
PULP & PAPER MILLS COMPANIES IN AUSTRALIA
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
MACHINERY PHOTOGRAPHS STRAW/BAGASSE/WOOD/BAMBOO PULP
RAW MATERIAL PHOTOGRAPHS
PRODUCT PHOTOGRAPHS1

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

15 Ton/Day
Land & Building

(6000 sq.mt.)
Plant & Machinery

US$ 471000
Rate of Return

38%
Break Even Point

50%

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