Description
INTRODUCTION
PROPERTIES OF PVC PIPES & FITTINGS
CHLORINATED POLYVINYL CHLORIDE (CPVC)
ADVANTAGES & LIMITATIONS
HANDLING & STORAGE:-
WIDE RANGE OF APPLICATIONS OF CPVC PIPE
IMPORTANT CPVC RELATED STANDARDS
STANDARD
TOPIC
ANSI/NSF STANDARD
CPVC PIPES-POTABLE WATER SUPPLY THIS IS A CRITICAL CERTIFICATION WITHOUT
WHICH CPVC PIPES CANNOT BE USED FOR CARRYING POTABLE WATER
ASTM D2840
CPVC HOT COLD WATER DISTRIBUTION SYSTEMS
ASTM F439
CPVC SCHEDULE 80 CPVC FITTINGS
ASTM F441
CPVC SCHEDULE 40 & 80 PIPES
DIN-8079
CPVC PIPES DIMENSION
DIN-8080
CPVC PIPES GENERAL QUALITY REQUIREMENTS AND TESTING
BS 7291/4
CPVC PIPES AND FITTINGS FOR HOT AND COLD WATER DISTRIBUTION
NFT 54-014-1/2
CPVC PIPES AND FITTINGS FOR HOT AND COLD WATER DISTRIBUTION
EN-ISO 15877:2003
PLASTICS PIPING SYSTEMS FOR HOT AND COLD WATER INSTALLATIONS –
CHLORINATED POLY VINYL CHLORIDE (PVC – C)
BUREAU OF INDIAN STANDARDS SPECIFICATIONS
PLASTIC PIPES & FITTINGS
PRESSURE PIPES FOR WATER SUPPLY & IRRIGATION
(TABLE OF DIMENSIONS OF PIPES TO IS : 4985-1968)
PLUMBING PIPES
APPLICATIONS OF PVC PIPES & FITTINGS
ADVANTAGES OF USING PVC PIPES
1. IT IS ECONOMICAL:
2. IT RESISTS CORROSION:
3. NON-ENRUSTATION:
4. LIGHT WEIGHT:
5. EASE OF INSTALLATION:
MARKET SURVEY
IMPACT OF GST, DEMONETISATION, RERA ON PIPES AND FITTINGS INDUSTRY
OPPORTUNITIES FOR THE PIPES AND FITTINGS SEGMENT FROM BUDGET 2018
IMPORTED OR INDIGENOUS PIPES
NEW VENTURE IN PIPES AND FITTING SEGMENT
PRODUCTION OF PVC AND CPVC PIPES FROM 2007 TO 2017
APPLICATION BREAK UP OF PVC IN INDIA
GLOBAL APPLICATION OF PVC
PRESENT CONSUMPTION PATTERN OF P.V.C. RIGID PIPES
PVC PIPES OFFERS THE FOLLOWING ADVANTAGES:-
TREND IN INCREASE IN DEMAND
TREND GROWTH RATE IN INCREASE OF DEMAND = 15%
ENHANCED RECYCLING PROPERTIES FOR PVC PIPES
OVERVIEW OF PVC
GLOBAL SCENARIO
GLOBAL PVC CAPACITY BREAK-UP (%)
PER CAPITA CONSUMPTION OF SUSPENSION PVC
GLOBAL PVC DEMAND BREAK-UP
INDIAN SCENARIO
FIGURE: PVC PRODUCTION AND IMPORTS IN INDIA
FIGURE: PVC DEMAND IN INDIA – HISTORY
FIGURE: APPLICATION BREAK-UP OF PVC – INDIA
FIGURE: APPLICATION BREAK-UP OF PVC – GLOBAL
FIGURE: PVC CONSUMPTION IN INDIA (2001-2015)
FIGURE: DOMESTIC MANUFACTURERS AND CAPACITIES (KT)
MANUFACTURERS/EXPORTERS 57
PVC PIPE MANUFACTURERS/EXPORTERS RAW MATERIAL SECTION
PVC RESIN:
DIMENSION OF PVC PIPE
PVC PIPE & FITTINGS DIMENSIONS (SCH 40 / SCH 80)
FORMULATION FOR PVC RIGID PIPES 65
PVC FLEXIBLE PIPES
PROCESS OF MANUFACTURE
PLUMBING PIPES
USES & APPLICABILITY OF PVC COMPOUNDS
BUILDING AND CONSTRUCTION:
PACKAGING:
MISCELLANEOUS:-
MANUFACTURING PROCESS OF PVC PIPES
PROCESS OF MANUFACTURE OF RIGID PIPES
TWIN SCREW EXTRUDERS
EXTRUSION DIES
EXTRUSION LINES:-
PVC PIPE FITTINGS:-
PLASTICIZER OF PVC
FILLERS OF PVC
STABILIZERS
PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC PIPES
PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC FITTINGS
MANUFACTURING PROCESS OF PVC & CPVC PIPE FITTING
DETAILS OF PLASTIC EXTRUSION PROCESS
EXTRUDER HEATER
BLOCK DIAGRAM OF THE PLASTIC EXTRUSION PLANT
TEMPERATURE SECTION OF PVC PLANT
HEATER SPECIFICATION OF PLASTIC EXTRUSION SYSTEM
PLASTIC EXTRUSION SCREW
DETAILS OF INJECTION MOLDING FOR PIPE FITTINGS
PROCESS CYCLE
EQUIPMENT
INJECTION UNIT
INJECTION MOLDING MACHINE – INJECTION UNIT
CLAMPING UNIT
INJECTION MOLDING MACHINE – CLAMPING UNIT
MACHINE SPECIFICATIONS
INJECTION MOLDING MACHINE
TOOLING
MOLD OVERVIEW
MOLD BASE
MOLD BASE
MOLD CHANNELS
MOLD DESIGN
MOLD – CLOSED
MOLD – EXPLODED VIEW
THE NEW GENERATION OF PVC-O PIPES
MOLECULAR ORIENTATION, A REVOLUTION IN PVC TECHNOLOGY
A PLASTIC WITH UNBEATABLE PROPERTIES
CUTTING-EDGE TECHNOLOGY FOR WATER
MAXIMUM RELIABILITY AND SECURITY
HIGH SHORT AND LONG TERM HYDROSTATIC RESISTANCE
EXCELLENT RESPONSE TO WATER HAMMER
INCREASE HYDRAULIC CAPACITY
MAXIMUM FLEXIBILITY
COMPLETE CORROSION RESISTANCE
TOTAL WATER QUALITY
COMPLETELY WATER TIGHT
LOWER COST AND EASIER INSTALLATION
THE MOST ECO-FRIENDLY PIPES ON THE MARKET
ENERGY EFFICIENT
OPTIMAL USE OF WATER RESOURCES
100% RECYCLABLE
THE BEST MECHANICAL PROPERTIES
TENSILE RESISTANCE
LONG TERM HYDROSTATIC RESISTANCE
PIPING AND MATERIAL MECHANICAL PROPERTIES
OTHER MATERIAL CHARACTERISTICS
UNBEATABLE HYDRAULIC PROPERTIES
HYDRAULIC CAPACITY
WATER HAMMER
A RANGE FOR ALL KINDS OF APPLICATIONS
DIMENTIONS
PACKAGING
JOINTS AND WATER TIGHT SEALS
FITTINGS
TAPPING SADDLES
FLANGE WITH ANTI-TRACTION SYSTEM
FITTINGS WITH PLUGS EURO TYPE
APPLICATIONS
OTHER APPLICATIONS
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
MOULDS FOR PIPE FITTINGS
HIGH SPEED MIXER
EXTRUDER
PLASTIC SCRAP GRINDER MACHINE
PLASTIC INJECTION MOULDING MACHINE
GENERATOR SET
SUPPLIERS OF RAW MATERIALS
PVC RESIN
CALCIUM STEARATE
LEAD STEARATE
PRECIPITATED CALCIUM CARBONATE
PIGMENT DYE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)