PVC PIPES AND FITTING

PVC stands for Polyvinyl-Chloride. The International PVC plastic pipe market is estimated to reach $88 billion by 2023-24 and is forecast to grow at a CAGR of 6.5% from 2018-19 to 2023-24. The building and construction segment is estimated to hold 21.3% share of the global plastic pipes market by 2024 end and is projected to create an incremental $ opportunity of US$ 3,113.8 Mn between 2016 and 2024. PVC pipe manufacturing industry may be setting-up in small and medium scale sector. PVC pipe now-a-days a widely used material in electrical, irrigation and construction industry. The 62% of the total demand of PVC pipe exist today is up to 110 mm outer diameter.  PVC Pipes and fittings are manufacturerd from the polyvinyl chloride (PVC) material as mentioned earlier. PVC pipes and fittings are produced by heating plastic resins and the molten resins are set to make required shapes and sizes. PVC pipes and fittings are widely used in the many applications i.e. as irrigation, building & construction, water supply, sewage management and many others. Plastic/PVC pipes and fittings are of various types such as rigid pvc pipes and flexible pvc pipes. PVC pipes and fittings have various properties such as high temperature resistant, corrosion resistant, cost effective etc. These pipes are used almost in every building & construction and irrigation systems. The pipes and fittings are being used as a protective covering for electrical wires to provide insulation. The growth of the global PVC pipes and fittings market is increasing gradually at a rapid pace. The PVC (main raw material for pvc pipe and fitting) is easily available locally.

PVC Pipe Manufacturing Machinery & Equipment

Following main machinery are needed to produce PVC Pipe and Fittings:

1. High-speed Mixer
2. 65 mm/18 V PVC rigid pipe extrusion plant consisting of twin screw extruder, vacuum sizing unit, cooling tank, haul off the unit and cutting device complete with controls and motor, etc.
3. Dies size 20, 25, 45, 63, 75, 90, 110 mm and mandrel size 2.5 kg/cm2, 4 kg/cm2, 6 kg/cm2, 10 kg/cm2.
4. Scrap grinder
5. Overhead water tank and recycling Pump units
6. Weighing balance
7. Pipe storage, racks, maintenance of small hand tools, greasing, oiling equipment, etc.
8. Chemical testing laboratory equipment such as chemical balance, Oven, and equipment with testing equipment, apparatus for testing bulk density, specific gravity lead and tin estimation (in ppm), Lab. Equipment consisting of capacity testing apparatus, Impact tests, compressive strength, Hydraulic pressure (long term, short term) apparatus.

Each ‘EIRI’ MARKET OVERVIEW CUM DETAILED TECHNO ECONOMIC FEASIBILITY REPORT (Complete Report) tentatively covers
•    Introduction
•    Properties
•    BIS (Bureau of Indian Standard) Specifications & Requirements
•    Uses & Applications
•    Present Indian Market Overview/Position
•    Export & Import Statistics Data
•    Names and Addresses of Existing Units (Present Manufactures)
•    List of Plant & Machineries
•    Miscellaneous Items and Accessories
•    Instruments, Laboratory Equipments and Accessories
•    Electrification, Electric Load and Water
•    Maintenance, Suppliers/Manufacturers of Plant and Machineries
•    Manufacturing Process with Formulations (If applicable)
•    Flow Sheet Diagram
•    List of Raw Materials
•    Availability of Raw Materials
•    Requirement of Staff & Labour
•    Personnel Management
•    Skilled & Unskilled Labour
•    Requirement of Land Area
•    Built up Area
•    Plant Layout
Along with financial details as under:
•    Summary of Capital Cost of Project
•    Land & Side Development Exp.
•    Buildings
•    Plant & Machineries
•    Misc. Fixed Assets
•    Technical Know how Fees & Exp.
•    Preliminary Expenses
•    Pre-operative Expenses
•    Provision for Contingencies
Below mentioned financial statements (Annexure) will be  for 5 to 10 Years
•    Annexure:: Cost of Project and Means of Finance
•    Annexure:: Output, Profitability and Cash Flow Chart
•    Annexure:: Assessment of Working Capital requirements
•    Annexure:: Sources of Finance
•    Annexure:: Balance Sheets
•    Annexure:: Break-Even Analysis and profitability analysis.
•    Annexure:: Quantitative Details-Output/Sales/Stocks
•    Annexure:: Sales Realisation
•    Annexure:: Raw Material Cost
•    Annexure:: Other Raw Material Cost
•    Annexure:: Packing Material Cost
•    Annexure:: Consumables, Store etc.,
•    Annexure:: Employees Expenses
•    Annexure:: Fuel Expenses
•    Annexure:: Power/Electricity Expenses
•    Annexure:: Repairs & Maintenance Exp.
•    Annexure:: Other Mfg. Expenses
•    Annexure:: Administration Expenses
•    Annexure:: Selling Expenses
•    Annexure:: Depreciation Charges – Profitability
•    Annexure:: Depreciation Charges
•    Annexure:: Interest and Repayment – Term Loans
•    Annexure:: Tax on Profit
•    Annexure:: Assumptions for Profitability workings
•    Annexure:: Assessment of Working Capital