Description
INTRODUCTION
FAUX LEATHER
TYPES OF FAUX LEATHER
PLEATHER
FIGURE 2: PLEATHER: PVC BASED (ON LEFT), PU BASED (ON THE RIGHT)
NAUGAHYDE
FIGURE 3: NAUGAHYDE
VEGAN LEATHER
FIGURE 4: VEGAN LEATHER
ADVANTAGE AND DISADVANTAGE OF FAUX LEATHER TO REAL LEATHER
ADVANTAGES OF FAUX LEATHER TO REAL LEATHER
DISADVANTAGES OF FAUX LEATHER COMPARED TO REAL LEATHER
POLYVINYL CHLORIDE (P V C)
CHARACTERISTICS:
AVAILABLE FORMS
WEARING PROPERTIES
USES AND APPLICATIONS
DETAILS OF RAW MATERIALS
1. PLASTICISER
2. FILLERS
3. STABILIZER
MARKET OVERVIEW OF SYNTHETIC LEATHER (GLOBAL)
INDIAN MARKET POSITION
THE BUSINESS
LEATHER VS ARTIFICIAL LEATHER
PRODUCTION PROCESS
CHALLENGES
REQUIREMENT OF FAUX LEATHER
PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS
MANUFACTURE OF SYNTHETIC LEATHER
MANUFACTURING PROCESS IN DETAILS
FORMULA WHICH IS USED FOR MIDDLE COAT
PRODUCTION PROCESS OF FAUX LEATHER
DIRECT COATING PROCESS
TRANSFER COATING PROCESS
WET PROCESSOR COAGULATION
FORMULATION AND PROCESS OF ARTIFICIAL LEATHER
OF THERMOPLASTIC POLYURETHANE
LINING:
BED MATERIAL:
THE PRESCRIPTION OF BED MATERIAL FOLLOWING (WEIGHT RATIO):
THE PRESCRIPTION OF LINING FOLLOWING (WEIGHT RATIO):
SPECIFICALLY SET FORTH ARTIFICIAL LEATHER MANUFACTURE METHOD
POLYURETHANE COATED FABRIC MANUFACTURING PROCESS
THE TRANSFER COATING SYSTEM
(PVC LEATHER CLOTH-PLANT)
SPECIFICATION OF SYNTHETIC LEATHER
OTHER COMMERCIAL METHODS
ARTIFICIAL LEATHER WITH CLOTH BASE AND FOAMED PVC FILLER
A FORMULATION OF THE IMPREGNATING PLASTIC PASTE, FOAMABLE
OR NON-FOAMABLE, IS AS FOLLOWS:
(A) PREPARATION OF NON-WOVEN MAT:
(B) MANUFACTURE OF ARTIFICIAL LEATHER:
PRODUCT I
PRODUCT II
PRODUCT III
EXAMPLES
EMBODIMENT I
EMBODIMENT II
EMBODIMENT III
ARTIFICIAL LEATHER
LAMINATED ARTIFICAL LEATHER
(I) FOR PVC AS THE FACE LAYER:
(II) WHEN PU IS USED AS FACE LAYER:
INGREDIENT PART BY WEIGHT
EXAMPLE 1
EXAMPLE 2
EXAMPLE 3
METHOD FOR FORMING LAMINATED SYNTHETIC LEATHER
FEW IMPORTANT DETAILS DURING PROCESSING
SUPPLIERS OF RAW MATERIAL
PVC RESIN
TITANIUM DIOXIDE
LEAD STEARATE
DIOCTYL PHTHALATE
COLOR PIGMENT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY FOR REXINE
(PVC LEATHER CLOTH)
BALL MILLS
COOLING TOWERS & HEAT EXCHANGERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)