Reclaim rubber (rubber reclaimation unit)

The project report includes Present Market Position and Expected Future Demand, Market Size, Statistics, Trends, SWOT Analysis and Forecasts. Report provides a comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

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Commercial tobacco is obtained by processing the leaves of plant Genus nicotianna. The processed leaves when smoked, hewed or In halted exert a mild narcotic effect on the human system, Which is addictive. Tobacco products fall under three Categories:- smoking, chewing and inhaling. Cigarettes, bidis, Cigars, pipe and hookah tobacco are the products which are Smoked. There are various types of preparations which are chewed. Shuff is the product which is inhaled. The varieties of tobacco Which are called desi-type have tall plants with broad long Leaves and usually plants with pink flower. Rustlca variety Known as vilayati and calcutta have short plants with round Puckered leaves and yellow flowers. Specific varieties in Talcum species have been developed for cigarette, cigar, bidi, Hookah, chewing and shuff tobacco. The varieties developed in By the application of heat and chemical agents followed by Intense mechanical working to ground vulcanised scrap or worn out Rubber tires, tubes and waste rubber articles, a substantial Regeneration on devulcanisation of the rubber compound to its Original plastic state is effected, thus permitting the product To be compounded, processed and revulcanised. Reclaiming is Essentially depolymerisation and misnomerically called “devulcanisation” although combined sulphur is not removed. By This depolymerisation, the reclaimed rubber shows decreased Resistance to deformation at ordinary temperature; thus loosing Its elastic nature and become less resistant to compression, Stretching or swelling. Reclaimed rubber was born because a Secondary source of rubber was urgently needed. Entire rubber Industry was growing so fast in the early days and there was no Enough crude rubber to substantiate the demand. Reclaim rubber Soon become indispensable. Apart from this, tire pose a disposal Problem and therefore utilized as basic raw material in the form Of ground vulcanised waste (crumb rubber) or converted to Reusable state-reclaimed rubber. Because of short break-down And mixing time, the power consumption during break-down And mixing, low temperature required in calendering and Extrusion, non-critical calendering temperature penetration to Fabric, tack improvement, minimising sulphur bloom, forming Of uncurved stock, low swelling and shrinkage on extrusion And calendering, low thermoplasticity, high rate of cure And cheaper rubber/filler are important considerations in The mind of the compounder in deciding upon regular use of Reclaim for low cost, energy, conservation and efficient Processing steps even with new generation polymers to achieve Desired optimum properties. Reclaimed rubber is primarily Used in the manufacture of cycle tyres, rickshaw tyres, battery Boxes, automobile tyres and other moulded rubber goods.

Reclaim Rubber Project Report covers:

  • Introduction
  • Uses and Applications
  • Properties
  • Market Survey with future aspects
  • Present Manufacturers
  • B.I.S. Specifications
  • Manufacturing Process with Formulae
  • Plant Layout
  • Cost Economics with Profitability Analysis
  • Capacity
  • Land & Building Requirements with Rates
  • List & Details of Plant and Machinery with their Costs
  • Raw Materials
  • Details/List and Costs
  • Power & Water Requirements
  • Labour/Staff Requirements
  • Utilities and Overheads
  • Total Capital Investment
  • Turnover
  • Cost of Production
  • Break Even Point
  • Profitability
  • Land Man Ratio
  • Suppliers of Plant & Machineries and Raw Materials.

Additional information

Plant capacity

15 mt./day

Land & building

(area 5000 sq.mt.) Rs. 5.63 cr.

Plant & machinery

Rs. 2.11 cr.

W.c. for 3 months

Rs. 4.89 cr.

Total capital investment

Rs. 13.08 cr.

Rate of return

55%

Break even point

36%