RECTIFIED SPIRIT AND ETHANOL FROM MOLASSES

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  Ethyl alcohol

Commonly called alcohol has been described as one  of  the most exotic oxygen containing organic chemicals known because  of its unique  properties as solvent, beverage, combustible liquid, germicide and as building  block or chemical intermediate for  a host of organic chemicals. As a beverage it has been produced and utilized  unknowingly as early as 4000 years ago by  Pharaohs  in Egypt.

In India ethyl alcohol has been conventionally and economically produced  by fermentation of a byproduct  of  sugar industry  i.e. molasses.  Although ethyl  alcohol  can  also  be produced   from  other  carbohydrate  containing   materials   by fermentation such  as sugar, cassava (tapioca), rice, wheat, barley and  other  grains,  the economics led  to  its  production  from molasses,  because  of its easy availability at a  low  price.  A flourishing distillery industry grew for production of  both potable and industrial alcohol from molasses.

INTRODUCTION
PRODUCT CHARACTERISTICS
AZEOTROPIC DISTILLATION
MARKET SURVEY
SUPPLIER OF RECTIFIED SPIRIT
BIOETHANOL
DEVELOPMENTS IN BIOETHANOL PRODUCTION TECHNOLOGIES
DEMAND SUPPLY FOR ETHANOL
ANHYDROUS ETHANOL POTENTIAL     FOR GASOLINE BLENDING
GOVT. POLICY
LIST OF LICENSES & PERMISSIONS REQUIRED FOR ETHANOL PLANT
OUTLINE OF PROCESS TO MANUFACTURE RECTIFIED SPIRIT
MANUFACTURING PROCESS OF ETHANOL AND RECTIFIED SPIRIT FROM MOLASSES
TECHNICALITIES AND PARAMETER TO MANUFACTURE RECTIFIED SPIRIT
MANUFACTURE OF ETHANOL FROM REACTIFIED SPIRIT
PROCESS FLOW DIAGRAM
PROCESS IN DETAILS
PROCESS FLOW CHARTS FOR RECTIFIED SPIRIT FROM MOLASSES
RECTIFIED SPIRIT FROM SUGAR CANE JUICE
AUTOMATION IN RECTIFIED SPIRIT MANUFACTURING
BLOCK DIAGRAM
PIPING AND INSRUMENTATION DIAGRAM
PROPOSED WORK
PROGRAMMABLE LOGIC CONTROLLER (PLC)
PROJECT MANAGEMENT & CONSTRUCTION SCHEDULE
SUPPLIERS OF PLANT & MACHINERIES
SUPPLIERS OF RAW MATERIALS

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

Additional information

Plant Capacity

40.00 KL/day

Land and Building

(12000 Sq.Mt) Rs.7.50 Cr

Plant & Machinery

Rs 16.00 Cr

Working Capital 3 Months

Rs. 8.96 Cr

Total Capital Investment

Rs.33.96 Cr

Rate of Return

26%

Break Even Point

55%