Description
INTRODUCTION
FACTORS INFLUENCING HIGH COLLECTION RATES OF LEAD ARE:
RECYCLING PROCESSES
LOCATION FOR PLANT
SOME AMAZING BENEFITS OF BATTERY RECYCLING
REDUCTION IN WASTE SENT TO LANDFILLS AND TURNING THEM INTO
NEW PRODUCTS
COMPOSITION OF REFINED LEAD / PURE LEAD
PURE LEAD SPECIFICATION
COMPOSITION OF REFINED LEAD / PURE LEAD
AVAILABLE BATTERY TYPES
A) ACID VS. ALKALINE
WET VS. DRY
CATEGORIES
VEHICULAR BATTERIES
I) LEAD-ACID
THE CHEMICAL REACTION IN A LEAD-ACID BATTERY:-
II) SEALED VS. FLOODED
III) DEEP-CYCLE BATTERIES
BATTERY CATEGORIES FOR VEHICULAR BATTERIES
IV) “HOUSEHOLD” BATTERIES
RECYCLING OF MAJOR LEAD PRODUCTS
LEAD-ACID BATTERIES
COLLECTION OF BATTERIES
PREPARATION OF LEAD-ACID BATTERIES
REFINING/COMPOSITION CONTROL
ADDITION OF OTHER TYPES OF SCRAP
SHEET, PIPING, CABLE SHEATHING
END-OF-LIFE VEHICLES
ELECTRICAL AND ELECTRONIC PRODUCTS
CATHODE RAY TUBES
CONSTRUCTION OF SEALED LEAD ACID BATTERIES
REACTIONS OF SEALED LEAD ACID BATTERIES:-
SEALED LEAD ACID BATTERIES CHARACTERISTICS
BATTERY CAPACITY
BATTERY VOLTAGE
BATTERY SELF-DISCHARGE
THE ABOVE DATA IS SHOWN IN THE FOLLOWING GRAPH
BATTERY INTERNAL RESISTANCE
BATTERY LIFE
LEAD INGOT APPLICATIONS
LEAD INGOTS
BATTERY
ROLLED EXTRUSIONS
PIGMENTS
CABLE SHEATHING
LEAD INGOTS FOR CAST LEAD BULLETS
LEAD ALLOYS
BATTERY SCRAP – RAW MATERIAL FOR RECYCLING
DESIGN OF A STARTER BATTERY
RECYCLING OF LEAD-ACID BATTERIES
GENERAL CONSIDERATIONS
TECHNICAL STEPS IN BATTERY RECYCLING
DISMANTLING OF BATTERY CASES AND FEED PREPARATION
HAMMER MILL CRUSHING WHOLEBATTERIES
FIG- HAND SORTING OF COARSE FEEDFRACTION
HAND SORTING OF COARSE FEED FRACTION
MELTING AND REDUCTION OPERATIONOF PASTE AND BATTERY FINES
FIG. : ROTARY DRUM FURNACE FOR BATTERYSCRAP RECYCLING
MELTING OF GRIDS, TERMINALS ANDBRIDGES
REFINING OF CRUDE LEAD
FIG. :- REFINING OF CRUDE LET IN A KETTLE
GAS CLEANING SYSTEM
FIG. : OFF-GAS CLEANING SYSTEM OF A LEADRECYCLING FURNACE
RECYCLE OF LEAD ACID BATTERY PROCESS
(LEAD REFINING PROCESS)
PROCESS DESCRIPTION
SCRAP PRETREATMENT
SMELTING –
PRETREATMENT
SMELTING:-
REFINING
REFINING –
LEGISLATION ON BATTERY SCRAP
SALIENT FEATURES OF BATTERIES LEGISLATION
OPERATIONAL ASPECTS OF BATTERY CHANNELIZATION
IMPACT OF BATTERIES LEGISLATION ON SUPPLY-DEMAND
MARKET SURVEY
GREEN RECYCLING
GLOBAL PICTURE
KEY MARKET PLAYERS
SUPPLY-DEMAND OF LEAD SCRAP IN INDIA
THE MARKET SIZE
COST, RECYCLABILITY: MAJOR ADVANTAGES
TRADE IN LEAD
CONSUMPTION OF LEAD
LEAD-ACID BATTERIES
THE COMPOSITION OF AN AVERAGE LEAD-ACID BATTERY
THE APPLICATIONS OF LEAD AND LEAD-ACID BATTERIES
THE PROPORTION OF DIFFERENT BATTERY TYPES USED IN ELECTRIC BICYCLES
INDIAN SCENARIO
BATTERY COLLECTION
LEAD ACID RECYCLING EQUIPMENTS
SMELTING
REFINING
INGOT STACKING MACHINE
BATTERY BREAKING AND SEPARATION
REFRACTORY
BATTERY CUTTING MACHINE
POLLUTION CONTROL EQUIPMENT & MATERIAL HANDLING
IMPACT OF IMPROPER BATTERY DISPOSAL
GLOBAL HEALTH IMPACT OF IMPROPER BATTERY DISPOSAL
LEGAL IMPACT OF IMPROPER BATTERY DISPOSAL
FINANCIAL IMPACT OF DISPOSING BATTERIES
ANALYTICAL CONSIDERATIONS –L
ANALYTICAL CONSIDERATIONS – FIELD SCREENING METHODS FOR LEAD
GREEN RECYCLING OF USED LEAD ACID BATTERIES (ULAB)
GUIDELINES/STANDARD OPERATING PROCEDURES FOR THE
ENVIRONMENTALLY SOUND MANAGEMENT/RECYCLING OF ULAB
BEYOND COMPLIANCE MEASURES IN ULAB RECYCLING INDUSTRY
PROCESS FLOW DIAGRAM
THE WHOLE LINE FOR LEAD BATTERY RECYCLING
PHOTOGRAPHS OF PRODUCT
LEAD BATTERY – TOUCHES OUR LIVES
SUPPLIER OF MACHINERY
ACS LEAD TECH
MACHINERY PHOTOGRAPHS
SMELTING
REFINING
INGOT CASTING MACHINE
BATTERY BREAKING AND SEPARATION
REFRACTORY
BATTERY CUTTING MACHINE
POLLUTION CONTROL EQUIPMENT& MATERIAL HANDLING
AW MATERIALS PHOTOGRAPHS
RECEIVING
FINAL PRODUCT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)