Description
INTRODUCTION
CZOCHRALSKI SILICON (CZ)
STANDARD CZ
MARKET OVERVIEW OF MONOCRYSTALLINE SILICON
GLOBAL MARKET OF MONOCRYSTALLINE SILICON
PROMINENT PLAYERS IN THE GLOBAL MONOCRYSTALLINE
SILICON MARKET ARE
MARKET OVERVIEW OF SILICON WAFERS
APPLICATION OF MONOCRYSTALLINE SILICON
COMPONENT OF CZOCHRALSKI FURNACE AND IT’S WORKING
COMPONENTS
WORKING
MANUFACTURING PROCESS OF SILICON (CZOCHRALSKI PROCESS)
PROCESS FLOW DIAGRAM
STEPS OF WAFER FORMING
SLICING:
LAPPING:
ETCHING:
POLISHING:
CLEANING AND INSPECTION:
MONOCRYSTALLINE SILICON PRODUCTION
SEQUENCES OF CZOCHRALSKI PROCESS
THE SINGLE CRYSTAL
CRYSTAL ORIENTATION
CZOCHRALSKI PROCESS
ILLUSTRATION OF THE CZOCHRALSKI PROCESS
SINGLE CRYSTAL SILICON MANUFACTURE
CZOCHRALSKI CRYSTAL GROWTH TECHNIQUE
FLOAT ZONE TECHNIQUE
WAFER MANUFACTURING
TABLE: SPECS OF A TYPICAL 150MM WAFER
PRODUCTION METHODS OF SINGLE CRYSTAL SILICON INGOTS
FZ METHOD
CZ METHOD
MCZ METHOD (LONGITUDINAL MAGNETIC FIELD METHOD)
MCZ METHOD (TRANSVERSE MAGNETIC FIELD)
MCZ METHOD (CUSP MAGNETIC FIELD)
DETAILS OF CHOCHRALSKI PROCESS
CRUCIBLES USED IN CROCHRALSKI METHOD
CRUCIBLE ATTER BEING USED
TECHNICAL SPECIFICATION OF CZOCHRALSKI FURNACE
TECHNICAL PARAMETER
1. TECHNICAL SPECIFICATION
2. ACCURACY SPECIFICATION
3. ENVIRONMENT REQUIREMENT
III. MAIN COMPONENTS
CRYSTAL GROWTH AND ITS CONDITION
THE GROWTH OF CRYSTALS GENERALLY OCCURS BY MEANS OF FOLLOWING:
CONDITION OF CRYSTAL GROWTH
BASIC GROWTH METHODS AVAILABLE FOR CRYSTAL GROWTH
THE BASIC GROWTH METHODS AVAILABLE FOR CRYSTAL GROWTH ARE BROADLY
CRYSTAL GROWTH TECHNIQUES
CZOCHRALSKI METHOD
CZOCHRALSKI CRYSTAL GROWTH PROCESS
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
ADDRESSES OF RAW MATERIAL SUPPLIERS
ADDRESSES OF PLANT & MACHINERY SUPPLIERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)