SMALL MILK PROCESSING UNIT OF 200LPH MILK RECEPTION, PROCESSING AND (500ML) POUCHING PLANT (TOTAL PER DAY CAPACITY 2000 LITRES)

The  importance  of milk in human diet especially  for children and expectant and nursing matters is vital.

Unlike  rich countries like the U.K. and the U.S. dairying  in India is a subsidiary occupation of almost  all  the farmers. More  than  60 per cent of the  families  involved  in dairying  belong to the small or marginal farmers  or  even agricultural labourers.

In  the first half of the 1900 dairying in the country was largely unorganized, except for military  farm  which  were established and largely stocked with the European breeds.  In the plantation areas, pure breed exotic bulls were randomly crossbled with  local cows.  Apart from the “poskets” of  improved  animals thus  created,  dairying  was  largely  left  in  the  hands   of traditional producers, middle man, product makers and vendors.

Some private dairies were more or less modern processing facilities were encouraged to make pasteurized  butter mainly  for the British Army.  In the early 1940’s one such firm also  become the prime supplies to the country’s  first  official urban  milk  supply scheme “The Bombay Milk  Scheme”.   Under  it chilled  milk  was transported in cans by rails  to  Bombay  from Anand in Kheda District some 425 km from Bombay.

When India became independent in 1947, are of  earliest projects of its type to be adopted was the creater  Bombay  Milk Scheme which consisted of a market milk plant in Bombay, supplied with  milk  by  the Khairs District  Cooperative  Milk  producers union.

The  union which had its processing plant close to  the town  of Anand, ultimately came to be known as  the  Anand  Milk Union  Ltd  abbreviated  to  Amul,  meaning  “beyond  price”   or priceless”.

The worlds largest during development  programme the operation flood  is distinguished by its involvement of small holders  and landless rural milk producers.  It aims to create  a “flood”   of  usually-produced  Milk  assuring  the   farmer   of remunerative  price  and ready market and the urban  consumer  of wholesome milk at stable and reasonable prices.

The  modern  dairy sector was best with problems, the  more important of which were as follows.

State  Government found it difficult to effectively against milk production, procurement processing and marketing.

The urban dairies were unable to obtain more than a 30 per cent share of their liquid-milk markets.

“Dairy  development” had after been treated as  if-it  were synonymous with building dairy processing plants and there plants frequently  got  built  in the towns where  the  consumers  were, rather than in the milk-sheds where milk was produced and so they had found if difficult to organize rural milk procurement.
INTRODUCTION
KINDS OF MILK
PROPERTIES
DETAILED COMPOSITION OF MILK
FACTORS AFFECTING COMPOSITION OF MILK
TABLE
PROPERTIES OF MILK
TYPES OF MILK
RAW MATERIALS
OVERVIEW OF MILK IN INDIA
MARKET STRUCTURE:
GROWING DEMAND:
MILK SUPPLY:
MARKET SURVEY
PRODUCTION:
PRICES
FIGURE. INDIA: RISING FEED COSTS AND MILK PRICES
(FISCAL YEAR-APRIL-MARCH)
PRODUCTION POLICIES AND PROGRAMS
CONSUMPTION:
PROCESSING
TRADE:
EXPORTS
IMPORTS
POLICY:
TRADE POLICY
TABLE. INDIA: TARIFF STRUCTURE FOR VARIOUS DAIRY PRODUCTS, 2017
MILK PRODUCTION IN INDIA
MANUFACTURING PROCESS
COOLING AND STORING MILK:
FILTERATION:
STANDARDISATION:
HOMOGENISATION:
CLARIFICATION:
PASTEURISATION
PASTERIZATION REQUIREMENTS
THE FOLLOWING ARE THE MAIN SYSTEM OF PASTEURIZATION.
STING
PACKING
FLOW DIAGRAM
DETAILS OF MILK PROCESSING
COLLECTING
SEPARATING
FORTIFYING
PASTEURIZING
HOMOGEN IZING
PACKAGING
METHODS OF PASTEURIZATION & ITS BENEFITS
VAT PASTEURIZATION
HTST PASTEURIZATION
BENEFITS OF HTST PASTEURIZATION
PASTEURIZATION TEMPERATURE & TIME CHART
PASTEURIZATION CONDITION USED
FOR MILK PRODUCTS
TABLE. PASTEURIZATION CONDITIONS USED FOR MILK PRODUCTS.
SUPPLIERS OF PLANT & MACHINERY

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET