Description
INTRODUCTION
THERE ARE TWO MAIN TYPES OF SOAP NOODLE, I.E:
A TYPICAL BLEND OF NOODLES WOULD BE:
SOAP NOODLE COMMONLY VARIES BASED:
TYPES OF SOAP NOODLES
I. TRANSLUCENT LAUNDRY SOAP NOODLES
II. LAUNDRY SOAP NOODLES
SPECIFICATION OF SOAP NOODLES
SOAP NOODLES 90:10 [SNOW WHITE 90:10]
SPECIFICATION
SPECIFICATION
USES AND APPLICATION
CHEMICAL FORMULA: C3H8O3
ADVANTAGE OF PALM OIL BASE SOAP NOODLE
MARKET OVERVIEW OF SOAP NOODLES
INDIAN SOAP MARKET
BY TYPE, THE MARKET IS DIVIDED INTO:
ON THE BASIS OF FORM, THE MARKET CAN BE SEGMENTED INTO:
BASED ON PRODUCT, THE INDUSTRY CAN BE SEGREGATED INTO:
ON THE BASIS OF DISTRIBUTION CHANNEL, THE MARKET CAN BE DISTRIBUTED INTO:
MANUFACTURING PROCESS OF SOAP NOODLES
PROCESS FLOW DIAGRAM FOR SOAP NOODLE
RAW MATERIALS FOR SOAP PRODUCTION
OILS AND FATS
IODINE NUMBER
SAPONIFICATION VALUE
TABLE 1: IODINE NUMBERS, SAPONIFICATION VALUES INS FACTOR OF SOME FATS IN SOAP MAKING IN TROPICAL AREAS
SODA LYE OR POTASH LYE
CAUSTIC SODA | SODA LYE (NAOH)
CAUSTIC POTASH | POTASH LYE (KOH)
BRINE
ADDITIVES
SOAP MAKING PROCESS
THE PRETREATMENT OF OILS AND FATS
BLEACHING
REFINING
DEODORIZATION
SAPONIFICATION IN SOAP MANUFACTURING
FIGURE: REACTION CHAMBER OF SAPONIFICATION
SAPONIFICATION: COLD PROCESS
SAPONIFICATION: SEMI-BOILED PROCESS
SAPONIFICATION: FULL BOILED PROCESS / HOT PROCESS
GLYCERIN RECOVERY IN SOAP PRODUCTION
SOAP PURIFICATION
FINISHING
CLASSIFICATION OF INDUSTRIAL PROCESSES
INDUSTRIAL PROCESSES CAN ACTUALLY BE CLASSIFIED BASED ON THE PROCESS’ OUTPUT
LET?S CONSIDER THESE TWO PROCESSES.
CONTINUOUS PROCESS
BATCH PROCESS
FIGURE: COLD SEMI BOILED, FULLY BOILED PROCESSES OF SOAPPRODUCTION
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
ADDRESSES OF RAW MATERIAL SUPPLIERS
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
TURNKEY SUPPLIERS FOR SOAP NOODLE PLANT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
