Description
INTRODUCTION
CELLS MODULES AND ARRAYS
PHOTOVOLTAIC CELLS, MODULES, PANELS AND ARRAYS.
PHOTOVOLTAIC CELL
PHOTOVOLTAIC MODULES
SINGLE CRYSTALLINE
POLYCRYSTALLINE OR MULTICRYSTALLINE
STRING RIBBON
AMORPHOUS OR THIN FILM
PHOTOVOLTAIC PANELS
PHOTOVOLTAIC ARRAY
PROJECT LOCATION-SURAT (GUJRAT)
CITY MAP OF SURAT
WEATHER
TRANSPORTATION
HISTORY OF PHOTOVOLTIC CELLS
TYPES OF PV MODULE
CRYSTALLINE SILICON PV MODULE
(I) SINGLE CRYSTALINE (MONO-CRYSTALLINE)
CONSTRUCTION
TECHNICAL SPECIFICATION
ADVANTAGES OF MONOCRYSTALLINE PV MODULE
DISADVANTAGES
APPLICATIONS OF MONOCRYSTALLINE SOLAR PANELS
(II) POLY-CRYSTALLINE (MULTI CRYSTALLINE)
CONSTRUCTION
ADVANTAGES OF POLYCRYSTALLINE PV MODULE
DISADVANTAGES OF POLYCRYSTALLINE SOLAR PANELS
CONSTRUCTION OF PV MODULE
THE 6 MAIN COMPONENTS OF A SOLAR PANEL
PV CELLS
A MONOCRYSTALLINE SOLAR CELL
GLASS
FRAME
EVA FILM
BACK SHEET
JUNCTION BOX
BYPASS DIODES
NUMBER OF CELLS IN MODULE
PROS & CONS OF PV
COMPLETE PHOTOVOLTAIC-BASED ELECTRICAL SYSTEMS:
CONFIGURED SOLAR ELECTRIC SYSTEMS
PHOTOVOLTAIC MODULE PERFORMANCE
PHOTOVOLTAIC APPLICATIONS
PHOTOVOLTAIC BENEFITS
SOLAR CELL I-V CHARACTERISTIC
SOLAR CELL I-V CHARACTERISTIC AND THE SOLAR CELL I-V CURVE
SOLAR CELL I-V CHARACTERISTIC CURVE
THE ELECTRICAL CHARACTERISTICS OF A PHOTOVOLTAIC ARRAY
SOLAR ARRAY PARAMETERS
EXAMPLE OF I-V CURVE AND RATINGS OF A 12 V SOLAR (PV) PANEL
FIG.. EXAMPLE OF I-V CURVE AND RATINGS OF A 12 V PV / SOLAR PANEL
IV CURVE
IDEAL SOLAR CELL
IDEAL SOLAR CELL (SIMPLIFIED)
EFFECT OF TEMPERATURE
THE AFFECTS OF IRRADIANCE
FIGURE :- PV CELL POWER OUTPUT AS A FUNCTION OF VOLTAGE.
EFFECT OF LIGHT INTENSITY
CONCENTRATORS
LOW LIGHT INTENSITY
LINE CAPACITY
TABBER AND STRINGERS:
LAY-UP:
INTERCONNECTION
LAMINATORS:
SOLAR PV MODULE SPECIFICATION
(A) MECHANICAL SPECIFICATION
(B) ELECTRICAL SPECIFICATION
DIFFERENCE BETWEEN STC AND NOCT:
STC (STANDARD TEST CONDITIONS):
APPLICATIONS OF POLYCRYSTALLINE SOLAR PANELS
ADVANTAGES OF PV PANNEL
DISADVANTAGES OF PV PANNEL
USES AND APPLICATION OF PV POWER PLANT
APPLICATIONS OF MONOCRYSTALLINE SOLAR PANELS
APPLICATIONS OF POLYCRYSTALLINE SOLAR PANELS
EXAMPLES OF SOME APPLICATIONS OF PHOTOVOLTAICS ARE THE FOLLOWING:
AGRICULTURE
INDUSTRY, TELECOMMUNICATIONS & PUBLIC SERVICES
HEALTH
RESIDENTIAL
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR SOLAR PANEL
FABRICATION PROCESS
OF MONOCRYSTALLINE SOLAR PV MODULE
A. SOLAR CELL
B. EVA (ETHYLENE VINYL ACETATE)
ENCAPSULANT’S (EVA) REQUIREMENTS:
C. BACKSHEET
REQUIREMENTS OF REAR SURFACE:
D. GLASS
REQUIREMENTS:-
E. JUNCTION BOX WITH BYPASS DIODES AND CONNECTING CABLES JUNCTION
CABLES JUNCTION BOX CONSISTS OF THE FOLLOWING:-
F. CONNECTING RIBBON TWO TYPES OF CONNECTING RIBBON ARE
G. SILICONE SEALANT
SEALANT
H. SHORT AND LONG FRAMES (BACKBONE OF THE MODULE STRUCTURE)
MARKET POSITION
PV MODULES MARKET – INDIA
RISING IMPORTS:
DOMESTIC INDUSTRY WOES
WAY FORWARD
RISEN ENERGY
WAAREE
ZNSHINE
VIKRAM SOLAR
ADANI
TRINA SOLAR
RENESOLA
JINKOSOLAR
LONGI SOLAR
CANADIAN SOLAR
GLOBAL MARKET
TECHNOLOGY INSIGHTS
APPLICATION INSIGHTS
GRID TYPE INSIGHTS
REGIONAL INSIGHTS
KEY COMPANIES & MARKET SHARE INSIGHTS
PV PRODUCTION LINE
M-01 AUTOMATIC GLASS LOADING
M-02 AUTOMATIC ENCAPSULANT CUTTING AND LOADING
M-03 AUTOMATIC TEMPLATE LOADING
M-04 INSPECTION TABLE
M-05 TABBER AND STRINGER MTS-3000
M-06 LAY-UP SYSTEM
M-07 MIRROR INSPECTION TABLE
M-08 AUTOMATIC BUSSING IC100 (3 HEADS
M-09 INTERCONNECTION CHECKING + LABEL PLACING
M-10 EL INSPECTION
M-11 AUTOMATIC FOIL CUTTING AND LOADING
M-12 BUFFER
M-13 LAMINATOR
M-14 AUTOMATIC EDGE TRIMMING
M-15 AUTOMATIC OPTICAL INSPECTION
M-16 AUTOMATIC FRAMING UNIT
AUTO FRAME FEEDER (OPTIONAL):
M-17 JBOX WORKING TABLES
M-18 AUTOMATIC JBOX POTTING MACHINE
M-19 JBOX POTTING DISPENSING MACHINE
M-20 JBOX SILICONE DISPENSING MACHINE
M-21 CURING LINE
M-22 MODULE TESTING STATION
M-23 AUTOMATIC MODULE SORTING
M-24 AUTOMATIC GLASS LOADING
M-25 SECOND GLASS LOADING
M-26 AUTOMATIC MODULE SORTING FOR GG (INSTEAD OF M-23)
M-27 AUTO CELL LASER CUTTING MACHINE (OPTIONAL)
ACCESSORIES
A-01 CELL TESTER
ASSEMBLY LAYOUT
LINE LAYOUT (PROPOSED)
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF SOLAR PV MODULE
RAW MATERIAL
SUPPLIERS OF SOLAR CELL
SUPPLIERS OF EVA ENCAPSULATE
SUPPLIERS OF TEMPERED GLASS
SUPPLIERS OF ALUMINIUM FRAMER
SUPPLIERS OF JUNCTION BOX
SUPPLIERS OF SILICON GEL
SUPPLIERS OF THERMO PLASTIC BACK SHEET
MACHINERY SUPPLIERS
COMPELETE PRODUCTION PLANT
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
MACHINERY PHOTOGRAPHS
AUTOMATIC GLASS LOADING
AUTOMATIC ENCAPSULANT CUTTING AND LOADING
AUTOMATIC TEMPLATE LOADING
INSPECTION TABLE
TABBER AND STRINGER MTS-3000
MIRROR INSPECTION TABLE
AUTOMATIC BUSSING IC100 (3 HEADS)
INTERCONNECTION CHECKING + LABEL PLACING
AUTOMATIC FOIL CUTTING AND LOADING
BUFFER
LAMINATOR
AUTOMATIC EDGE TRIMMING
AUTOMATIC OPTICAL INSPECTION
AUTOMATIC FRAMING UNIT
JBOX WORKING TABLES
JBOX POTTING DISPENSING MACHINE
JBOX SILICONE DISPENSING MACHINE
CURING LINE
MODULE TESTING STATION
AUTOMATIC MODULE SORTING
AUTOMATIC GLASS LOADING
AUTOMATIC MODULE SORTING FOR GG (INSTEAD OF M-23)
AUTO CELL LASER CUTTING MACHINE (OPTIONAL)
CELL TESTER
PRODUCT PHOTOGRAPHS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
