Description
INTRODUCTION
USES AND APPLICATIONS
PROPERTIES
COMPOSITION OF SOYBEANS
TABLE 1. TYPICAL COMPOSITION (WT%.) OF SOYBEANS (DRY WEIGHT BASIS).
TABLE 2. TYPICAL COMPOSITION OF CRUDE SOYBEAN OIL.
B.I.S. SPECIFICATION
MARKET OVERVIEW OF EDIBLE OIL IN INDIA
MARKET OVERVIEW
TABLE: PRODUCTION AND CONSUMPTION PATTERN OF EDIBLE OIL
TABLE: KEY MARKET METRICS:
FIGURE: PRODUCTION TREND OF DOMESTIC EDIBLE OIL
FIG: INDIAN EDIBLE OILS PRODUCTION, IMPORT AND CONSUMPTION
COMPANY PROFILES
INDIA’S 4 ZONES FOR CONSUMPTION PATTERN
ZONE WISE CONSUMPTION PATTERN (2014/15)
ZONE WISE CONSUMPTION PATTERN (2014/15)
CATEGORY-WISE CONSUMPTION OF EDIBLE OILS IN OHC
INDIA’S KHARIF & RABI OILSEEDS PRODUCTION DURING 2015/16 AND
ESTIMATE FOR 2016/17
DOMESTIC EDIBLE OILS PRODUCTION DURING 2015/16 AND FOR 2016/17
CONSUMPTION OF EDIBLE OILS DURING 2015/16 AND FOR 2016/17
EDIBLE OIL S/D FOR 2015/16 AND FOR 2016/17
IMPORT BREAK-UP FOR 2016/17 AND 2015/16
IMPORT DURING 2011/12 TO 2015/16
IMPORT GROWTH IN 5 YEARS
CONSUMPTION OF OIL TYPES ACROSS DEMAND SECTORS
OIL CONSUMPTION TREND ACROSS INDIAN STATES
LIST OF CUSTOMERS FOR SOYBEAN OIL
SOYABEAN OIL PRODUCTION METHODS
SOYBEAN OIL PRODUCTION PROCESS
ADVANTAGES OF EXPANDER -EXTRUDER – COOKER
SOYABEAN OIL EXTRACTION
CLEANING OF SOYBEANS
EXTRACTION OF SOYBEAN OIL
PURIFICATION OF SOYBEAN OIL
HYDROGENATION OF SOYBEAN OIL (OPTIONAL)
SEQUENCES IN SOYABEAN OIL EXTRACTION
PREPARATION AND DEHULLING
EXTRACTION
DESOLVENTIZING
OIL REFINING AND PROCESSING
DETAILS OF SOYABEAN OIL EXTRACTION & REFINING
STRUCTURE OF OIL BODY (WASCHATKO ET AL., 2012)
MECHANICAL EXTRUDING-EXPELLING PROCESS
HEXANE EXTRACTION
TABLE: PHYSICAL PROPERTIES OF N-HEXANE AND EXTRACTION HEXANE
(NFPA-36 STANDARD, 2009)
SCHEMATIC FLOW OF OIL SOLVENT EXTRACTION
ENZYMATIC ASSISTED AQUEOUS EXTRACTION (EAEP)
SCHEMATIC FLOW OF ENZYMATIC ASSISTED AQUEOUS EXTRACTION
PROCESS
PROCESS FLOW DIAGRAM OF SOYABEAN OIL EXTRACTION & REFINING
RECOVERY OF OIL FROM SOYBEANS
FIGURE 1. PROCESS FLOW DIAGRAM FOR SCREW PRESSING SOYBEANS.
FIGURE 2. PHOTOGRAPH INSIDE A MODERN SOYBEAN SCREW-PRESS PLANT
FIGURE 3. PROCESS FLOW DIAGRAM FOR DIRECT SOLVENT-EXTRACTING
SOYBEANS.
FIGURE 4. DEPICTION OF EQUIPMENT AND PROCESS FLOW DIAGRAM
FOR DIRECT SOLVENT-EXTRACTING SOYBEANS
FIGURE 5. PHOTOGRAPH INSIDE A MODERN DIRECT SOLVENT-EXTRACTION
PLANT PROCESSING SOY
FIGURE 6. PROCESS FLOW DIAGRAM FOR EXTRUDING-EXPELLING SOYBEANS
FIGURE 7. PHOTOGRAPH INSIDE A MODERN EXTRUDING-EXPELLING PLANT
PROCESSING SOYBEANS.
QUALITIES OF SOYBEAN OILS AND MEALS EXTRACTED BY DIFFERENT
METHODS
TABLE 1. QUALITY CHARACTERISTICS OF SOYBEAN MEALS PRODUCED
BY DIFFERENT OIL-EXTRACTION PROCESSES.
TABLE 2. QUALITY CHARACTERISTICS OF SOYBEAN OILS RECOVERED
BY DIFFERENT PROCESSES.
BASIC PROCESSING OPERATIONS
DEGUMMING
FIGURE 8. DIAGRAM OF CONVENTIONAL SOYBEAN OIL REFINING.
DEGUMMING SEPARATOR
NEUTRALIZATION
NEUTRALIZATION SEPARATOR
BLEACHING
BLEACHING STEP
TABLE 3. EFFECT OF PROCESSING ON CONTENT OF TOCOPHEROLS,
STEROLS, AND SQUALENE
IN SOYBEAN OIL.
HYDROGENATION
DEODORIZATION
DEODORIZATION STEP
TABLE 4. EFFECT OF PROCESSING STEPS ON QUALITY OF SOYBEAN OIL
FRACTIONATION AND WINTERIZATION
WINTERIZATION FILTERS
FLOW SHEET OF SOYBEAN OIL PRODUCTION
ALTERNATIVE REFINING METHODS
ALTERNATIVE REFINING METHODS
COPRODUCTS AND UTILIZATION
LECITHIN
TABLE 5. COMPOSITION OF COMMERCIAL SOY LECITHIN IN COMPARISON
WITH EGG LECITHIN, WT %
TABLE 6. TYPICAL COMPOSITION (%) OF COMMERCIALLY REFINED SOY
LECITHIN PRODUCTS.
DEODORIZER DISTILLATE
SOAPSTOCK
CONFECTIONERY AND IMITATION DAIRY PRODUCTS, AND LOW-CALORIE
FAT SUBSTITUTES
PRIMARY SOYBEAN PRODUCTS FOR ANIMAL FEEDING
FIG. 1. PROCESSING OF SOYBEANS INTO SOYBEAN PRODUCTS
FULL-FAT SOYBEANS
SOYBEAN MEAL
SOYBEAN PROTEIN CONCENTRATE (SPC)
SOYBEAN OIL
TABLE 1A. COMPARATIVE AMINO ACID COMPOSITION (G/KG PROTEIN BASIS)
OF SOYBEAN MEAL WITH PALM KERNEL MEAL AND MAIZE.
TABLE 2A. COMPARISON OF DIGESTIBILITY AND METABOLISABLE ENERGY VALUES OF TRIGLYCERIDES IN BROILER CHICKENS FED SOYBEAN OIL
AND SELECTED DIETARY FATS/OILS.
TABLE 2B. COMPARISON OF FATTY ACID COMPOSITION OF SOYBEAN OIL
WITH SELECTED DIETARY FATS/OILS (G/KTOTAL FATTY ACIDS)
CHEMICAL COMPOSITION OF COMMONLY
USED SOYBEAN PRODUCTS IN ANIMAL DIETS
TABLE 3. PER CENT COMPOSITION OF SOME SOYBEAN PRODUCTS USED
IN ANIMAL FEED.
ANTI-NUTRITIVE FACTORS
TABLE 4. ANTI-NUTRITIVE FACTORS IN SOYBEANS.
UTILISATION OF SOYBEAN IN ANIMAL PRODUCTION
TABLE 5A. UTILISATION OF SOYBEAN MEAL BY LIVESTOCK IN THE
UNITED STATES
TABLE 5B. SOYBEAN MEAL USED IN TYPES OF ANIMAL COMPOUND FEED
IN THE EUROPEAN UNION.
TABLE 5C. SOYBEAN ACREAGE NEEDED FOR LIVESTOCK CONSUMPTION
IN THE EUROPEAN UNION AND BY COUNTRY OF ORIGIN.
FUTURE CHALLENGES OF SOYBEAN UTILISATION IN ANIMAL DIETS
MANUFACTURING PROCESS OF SOYA BEAN OIL
FLAKING
EXPANSION
DRYING – COOLING
SOLVENT EXTRACTION OF EDIBLE OIL
BY PRODUCTS OF REFINING 114
BY PRODUCTS RECOVERY 115
MANUFACTURING PROCESS OF CATTLE FEED
PROCESS FLOW DIAGRAM FOR CATTLE FEED
SWOT ANALYSIS OF SOYA PROCESSING INDUSTRY
STRENGTH
WEAKNESS
OPPARTUNITIES
THREAT
SUPPLIERS OF PLANT AND MACHINERY
OIL EXPELLER
FILTER PRESS
BABY BOILER
OIL STORAGE TANK
OIL PACKAGING MACHINE
BAG STITCHING MACHINE
DIGITAL WEIGHING SCALE
LABORATORY EQUIPMENTS
SUPPLIERS OF RAW MATERIALS
TIN CONTAINERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
