SS PIPES (202/304)

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Stainless steel is an alloy made of steel with a chromium base. Mixing steel with other components such as chromium, molybdenum, copper, silicon, carbon, and aluminum makes an alloy called stainless steel. Stainless steels are designed materials providing strong resistance to corrosion, power, and properties of production. They will fulfill a wide range of design criteria readily-low maintenance, service life, and load-bearing ability. Stainless Steel has an advantage because of its ability to be milled into sheets, coils, bars, wires, plates, tubes, and pipes.

Since the development of stainless steel over hundred years ago, it has become world’s most used and popular material. Since stainless steel has the notable corrosion resistance that helps in increasing features with chromium content. The resistance can be shown in reducing acids as well as against pitting attacks such as in chloride solutions. It requires low maintenance, and is familiar to luster thus making it an ideal and best material for SS pipes. This versatile material is indispensable in wide industries. This may contain number of application especially for SS pipes that benefit user with positive properties.

Stainless Steel (SS) Pipe is primarily used in piping systems for the transport of fluids or gases. steel pipe are manufactured from a steel alloy containing nickel as well as chromium, which give stainless steel its corrosion-resistant properties. It was first fabricated in 1905 in New York. Two semi-circular pipe halves were joined by inserting the edges of each into two longitudinal lock-bars with an H-shaped cross section.

Pipes and tubes manufactured from different grades of stainless steel are common on the market and are sold according to use and form of user. In piping, various types of stainless steel are used. Because of its outstanding corrosion resistance properties, Stainless Steel is the most commonly used commodity in Process industries after carbon steel. Almost all stainless steel pipes on the market are iron-based alloys with a minimum level of 10.5 percent chromium. While using chromium a self-healing or defensive oxide layer is produced on the alloy.

The various-grade stainless steel pipe offers different types of strengths. In soft environments, the strength stays somewhat stable relative to the medium strength. The stronger austenitic steel has excellent elongation and ductility.

Steel pipes are cylindrical tubes made from steel that are used many ways in manufacturing and infrastructure. They’re the most utilized product made by the steel industry. The primary use of pipe is in the transport of liquid or gas underground—including oil, gas, and water. However, pipes of varying sizes are used throughout manufacturing and construction. A common household manufacturing example is the narrow steel pipe that runs the cooling system in fridges.

Construction uses pipes for heating and plumbing. Structures can be built using steel pipe of varying sizes, such as handrails, bike racks, or pipe bollards.

The Steel Pipes are made by passing through the number of rollers as per the required size. In the tubes-mill, the strip is gradually converted into the tubular shape. The fitted welding machine is then used to weld trim edges of the strip using TIG welding process. In this way, rolled pipes and tubes are formed.

Basic SS pipe types

Seamless Pipe

A pipe that has absence of weld joints or seams are known as seamless pipe. It can withstand intense or extreme temperature and pressure. All the tanks go to the metal. The seamless pipe gets utilized in comprehensive range of application like gas and oil application. They are also utilized in mechanical as well engineering industries. This is what makes it versatile before they reach the client; they got inspected with precision level that makes sure its high quality assurance.

Welded Pipe

Almost in every industry welded pipes got used because of its flexibility. However, they cost better when it comes to serve high corrosion resistance thus opposing the pressure. The welded pipes are lightweight because of the kind of material used. They are cost-effective as compared to other piping methods when it comes to pay your money.

Types of Stainless Steel Pipes

Pressure Pipes and Tubes

The stainless steel pipes are designed to withstand high pressure and high temperatures. They are built in broad diameter and can be welded according to requirements and specifications. Such cylinders are constructed of an austenitic and ferritic steel type sometimes known as the nickel and chromium or solid chromium mix. Both components combine to add additional resistance to pipes.

Mechanical Tubes and Pipes
For general, mechanical tubing of stainless steel is used in applications such as valves, gears, and other hollow shaped parts. In addition to the more conventional, circular tubing cross-section, tubing can be modified to have a range of cross-sectional forms, such as square and rectangular ones. Usually, the grades ASTM A511 and A554 are used for mechanical tubing.

Stainless Steel Aircraft Tubing

Thanks to their heat and corrosion resistance, stainless steel form chromium and nickel are used in very specialized aircraft applications. Stainless steel aircraft tubing may be work-hardened or welded as used in high-strength installations, whereas work-hardened sections may not be associated for other forms of corrosive substances.

Hydraulic-line tubing for aircraft

Other form of aircraft tubing, hydraulic-line tubing, is used as fuel-injection lines and hydraulic systems in aerospace applications, and tends to be thin. It is often made from stainless steel forms 304 or 304 L due to the high strength, corrosion-resistance, and ductility of the material.

Stainless steel corrosion-resistance tubing

This general steel type is ideal for applications needing a tolerance to corrosion above other traits. Ferritic or martensitic steel forms are manufactured to either be heat-treated or annealed. Austenitic Stainless Steels are even more durable and can be used in the same general circumstances as types of ferritic and martensitic..

Stainless Steel Sanitary Tubing

Sanitation is a high priority for installations where tubing or plumbing of stainless steel may come into contact with food and other sensitive materials. Stainless steel sanitary tubing is used in these applications, as it has a high resistance to rust, does not tarnish and is easy to keep clean. Various tolerances may be understood with different applications.

Grades of SS Pipes

Stainless steel 202 Pipes
Stainless steel 304 Pipes
Stainless steel 304L Pipes
Stainless steel 310/310S Pipes
Stainless steel 316/316L Pipes
Stainless steel 317/317L Pipes
Stainless steel 321/321H Pipes
Stainless steel 347/347H Pipes
Stainless steel 904L Pipes

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Description

• INTRODUCTION
• USES/APPLICATION/ADVANTAGES
• MARKET OVERVIEW
• PROPERTIES (TYPICAL)
• RAW MATERIAL
• BIS SPECIFICATION
• MANUFACTURING STEPS/PROCESS FLOW
• PLANT & MACHINERY
• PLANT & MACHINERY SUPPLIER/TURNKEY CONSULTANTS
• PREVENTIVE ENVIRONMENTAL MANAGEMENT/ENVIRONMENT IMPACT ASSESSMENT (EIA)
• PROJECT CYCLE
• PRINCIPLES OF PLANT LAYOUT
• PLANT LOCATION FACTORS
• UTILITY REQUIREMENT (ESTIMATED) – MONTH
• GENERATION AND MANAGEMENT OF WASTES
• HEALTH SAFETY AND ENVIRONMENT
• ANTICIPATED ENVIRONMENTAL IMPACTS
• MITIGATION MEASURES (PROPOSED)
• HSE REQUIREMENT
• PROPOSED IMPLEMENTATION SCHEDULE
• PROJECT FINANCIALS
• PRELIMINARY PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capaciy

4 Ton/Day

Land & Building

(4405 sq.mt.)

Plant & Machinery

US$ 677142

Rate of Return

13%

Break Even Point

75%