STEEL DOOR

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Doors may be defined as an openable barrier secured in a wall opening. It is provided to give an access to inside of a room.

The door is the main part of the building which provides safety and privacy. Different varieties of doors are available according to the material, manufacturer, etc. There are different types of doors like flush doors, sliding doors, revolving doors, collapsible doors, rolling shutter doors, etc.

A steel door allow us opening or passage into a house, building, room, apartment or closet by which persons enter. It is more strong other then normal wood door or others type of doors. Steel Doors

Steel or other such metal construction has been used for years as they are efficient and are a sturdy option for exterior and interior doors alike. These doors can be either be solid or hollow.

It has been found to be a good substitute for wood and is being used extensively for making frames. The frames can be made out of angles, Tee, channels or pressed steel plates. Holdfasts and hinges are normally welded to the frame in case of steel frames.
Normal shutters made out of wood etc can be fixed on these steel frames.

Steel frames are quite popular and are being used extensively for houses and other locations as they are economical than the conventional wooden frames.

Shutters can also be made out of Mild Steel (MS) sheets, welded or riveted to a frame of angle iron or channel section, properly braced.

Steel doors can also be made in high quality in cold rolled mild steel, precision engineered. They are long lasting requiring minimum maintenance. They are available in beautiful shades with various wood grain texturing.

These can invariably be used where security is of a greater concern.

Steel doors are widely used in houses, apartments and in places where door operating conditions require a higher resistance to loads, mechanical damages and corrosion. The use of metal materials does not preclude the creation of interesting and structurally advanced products. Well integrated doors may constitute an architectural detail that bonds the whole interior. The precision of performance combined with a high-quality powder coating in any color, enables manufacturing of a product adapted to individual needs.

TYPES OF STEEL DOOR

(A) INTERNAL DOOR

(B) EXTERNAL DOOR

(A) INTERNAL DOOR: This types of doors manufacturer specially for Passage of sound and fire are important criteria.

(B) EXTERNAL STEEL DOOR: This types of doors are designed specially for wheather resisitence and now it also comes in various designs

ADVANTAGES OF STEEL DOOR

They’re relatively inexpensive and can offer the security and weather resistance of much pricier fiberglass and wood doors. Steel doors require little maintenance—unless dents are a part of your home scenario. They’re energy-efficient, though adding glass panels cuts their insulating value.

DISADVANTAGES OF STEEL DOOR

Steel doors didn’t resist weather as well as fiberglass and wood doors in our abuse tests and the laboratory equivalent of torrential rain, strong winds, and a decade of wear and tear. And while they’re typically low-maintenance, dents are hard to fix, and scratches may rust if they aren’t painted promptly.

PARTS OF STEEL DOOR

(1) FRAME:- It is an assembly of horizontal and vertical members, forming an enclosure, to which the shutters are fixed.

(2) SHUTERS:- These are the open able parts of a door or window.

(3) HEAD:- This is the top or uppermost horizontal part of frame

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Description

INTRODUCTION
TYPES OF STEEL DOOR
(A) INTERNAL DOOR
(B) EXTERNAL DOOR
ADVANTAGES OF STEEL DOOR
DISADVANTAGES OF STEEL DOOR
PARTS OF STEEL DOOR
1. FLUSH STEEL DOORS
2. STEEL DOORS WITH WINDOWS
3. PANELED STEEL DOORS
STEEL FLUSH DOOR
ADVANTAGES
DISADVANTAGES
PARTS OF FLUSH STEEL DOOR
(A) FRAME
CONSTRUCTION
FRAME COMPONENTS
(B) SHUTTER
TYPES OF SHUTTER
FOR HEAVY DUTY
FOR HEAVY DUTY
CONSTRUCTION
USES AND PPLICATION
APPLICATION OF INTERNAL DOORS
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
(1) SHEARING
(2) BLANKING
(3) FORMING
(4) WELDING
1. FUSION WELDING
2. SPOT WELDING
3. PROJECTION WELDING
(5) FINISHING
(A) PRE-TREATMENT AND PHOSPHATING
FOR DOOR SHUTTERS OF MILD STEEL SHEET
FOR DOOR SHUTTERS OF GALVANIZED PLAIN STEEL SHEETS
FOR STAINLESS STEEL DOOR SHUTTERS
(B) PAINTING
(C) POWDER COATING
(6) TESTING
(7) MARKING
(8) QUALITY CONTROL
(A) INSPECTION OF MATERIAL
(B) MANUFACTURING PROCESSES
FOR HEARING PROCESS
FOR PUNCH PRESS
ACCEPTABLE TOLERANCE:
FOR FORMING
INSPECTION OF FORMED PIECES FOR ACCURACY:
ACCEPTABLE DOOR TOLERANCE:
ACCEPTABLE FRAME TOLERANCE, CROSS SECTIONAL PROFILE:
FOR MITERED JOINTS
ACCEPTABLE TOLERANCE:
FOR SPOT WELDERS
ACCEPTABLE TOLERANCE:
FOR SPOT WELD TWIST TEST
FOR DRILLING AND TAPPING
FOR ASSEMBLY
ACCEPTABLE TOLERANCE:
EVERY REPRESENTATIVE SAMPLE SHALL BE CHECKED FOR:
AT RANDOM, INSPECT FOR:
FOR FINISHING
MARKET POSITION
MAHARASHTRA DOORS MARKET SIZE, BY PRODUCT 2016
& 2024 (THOUSAND UNITS)
THE MARKET SIZE & GROWTH
ALUMINIUM PRODUCT MARKET
STEEL WINDOW & DOOR MARKET
SALES OF UPVC, ALUMINIUM, WOOD, AND STEEL WINDOWS & DOORS
IMPORT OF METAL DOOR FRAME
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
IMPORT OF STAINLESS STEEL DOOR
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
PLANT LAYOUT
SUPPLIERS OF STEEL DOOR
SUPPLIERS OF RAW MATERYALS
SUPPLIERS OF COLD ROLLED M.S SHEETS
SUPPLIERS OF M.S CHANNELS AND ANGLES
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF MIG WELDING WIRE ELECTRODE
SUPPLIERS OF PHOSPHATING CHEMICALS
SUPPLIERS OF COATING POWDER
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLASMA CUTTING MACHINE
SUPPLIERS OF CNC PRESS
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF DRILLING MACHINE
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

300 Nos./Day

Land & Building

(5000 sq.mt.)

Plant & Machinery

US$ 145714

Rate of Return

31%

Break Even Point

56%