STEEL MELTING SHOP TO PRODUCE BILLET USING SHIP BREAKING SCRAP

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The concept of steel melting is a major offshoot of redical
changes recently occurring in the secondry steel sector.

The Introduction of electric arc furnace for steel making
from sponge iron led further to smaller plants to make steel from
metal scrap.

The finished products are steel billets/Ingots. Steels are
mainly divided into two large groups (a) Plane carbon steel (b)
Alloy steel including stainless steel. Various grade of carbon
steel have different percentage of carbon content depending on
the purpose for which there are used.

Carbon Steels are three types

1. Non Sulphurized

2. Re-sulphurized

3. Re-phosphorized and Re-sulphurized

Aloy steel are also classified as (a) High strength and low
alloy steel (b) Alloy Tools steel (c) Stainless steel (d) Heat
Resistance steel.

All the steel used must first be melted and afterwards
cast. By far the greater quantity is cast into moulds to product
billets which are subsequently fashioned by hot working into
various products Billets may vary in weight and size. The details
of its technique employed in casting of different size.

The size and shape of Billets/Ingots depends upon the
product to be made and the types of equipment available for hot
working.

Liquid steel readily dissolves oxygen up to a solubility
limit. The addition of ferro alloys to the liquid steel reduce

the oxygen content.

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Description

Each ‘EIRI’ MARKET OVERVIEW CUM DETAILED TECHNO ECONOMIC FEASIBILITY REPORT (Complete Report) tentatively covers
• Introduction
• Properties
• BIS (Bureau of Indian Standard) Specifications & Requirements
• Uses & Applications
• Present Indian Market Position (Not Survey)
• Export & Import Statistics Data
• Names and Addresses of Existing Units (Present Manufactures)
• List of Plant & Machineries
• Miscellaneous Items and Accessories
• Instruments, Laboratory Equipments and Accessories
• Electrification, Electric Load and Water
• Maintenance, Suppliers/Manufacturers of Plant and Machineries
• Process of Manufacture with formulae if applicable
• Flow Sheet Diagram
• List of Raw Materials
• Availability of Raw Materials
• Requirement of Staff & Labour
• Personnel Management
• Skilled & Unskilled Labour
• Requirement of Land Area
• Built up Area
• Plant Layout
Along with financial details as under:
• Summary of Capital Cost of Project
• Land & Side Development Exp.
• Buildings
• Plant & Machineries
• Misc. Fixed Assets
• Technical Know how Fees & Exp.
• Preliminary Expenses
• Pre-operative Expenses
• Provision for Contingencies
• Cost of Project and Means of Finance
• Assessment of Working Capital requirements
• Sources of Finance
• Break-Even Analysis and profitability analysis.
• Quantitative Details-Output/Sales/Stocks
• Raw Material Cost
• Other Raw Material Cost
• Packing Material Cost
• Consumables, Store etc.,
• Employees Expenses
• Fuel Expenses
• Power/Electricity Expenses
• Repairs & Maintenance Exp.
• Administration Expenses
• Selling Expenses
• Assumptions for Profitability workings
• Assessment of Working Capital

Below mentioned financial statements (Annexure) will be for 5 to 10 Years

• Annexure:: Cash Flow Chart
• Annexure:: Balance Sheets
• Annexure:: Sales Realisation
• Annexure:: Other Mfg. Expenses
• Annexure:: Depreciation Charges – Profitability
• Annexure:: Depreciation Charges
• Annexure:: Interest and Repayment – Term Loans
• Annexure:: Tax on Profit