Description
INTRODUCTION
1 TYPICAL CROSS SECTION OF STEEL REBARS
COMMON DEFINITIONS CONNECTED WITH STEEL REINFORCEMENT BARS
460 STEEL REBAR BS-BRITISH STANDARD
CHEMICAL COMPOSITION
THEORETICAL WEIGHT
460 STEEL REBAR BS4449-1997-BRITISH STANDARD
USES AND APPLICATION
BRITISH STANDARD (B.S)
PROCESS FLOW CHART FOR RE-BAR
MANUFACTURING PROCESS OF M.S BILLET
(1) EAF
DC ELECTRIC ARC FURNACE
ADVANTAGES OF DC ELECTRIC ARC FURNACE
AC ELECTRIC ARC FURNACE
CONSTRUCTION OF ELECTRIC ARC FURNACE
TRANSFORMER
WORKING PRINCIPLE OF ELECTRICAL ARC FURNACE
STEEL MAKING OPERATIONS
1 TYPICAL PLAN AND SECTION VIEW OF AN EAF
CHARGING OF THE FURNACE
MELTING PHASE
REFINING PHASE
DESLAGGING OPERATION
TAPPING OF LIQUID STEEL
FURNACE TURNAROUND
HEAT BALANCE OF AN EAF
2 TYPICAL HEAT BALANCE DIAGRAM FOR AN EAF
A. ROUGHING MILL
B. INTERMEDIATE MILL
C. FINISHING MILL
(4) FINISHING SECTION
(5) INSPECTION AND TESTING OF BAR
8(A): INCOMING MATERIAL INSPECTION
8(B): IN PROCESS INSPECTION DATA COLLECTED FOR TMT RODS
(6) DISPATCH
WORKING PRINCIPLE OF CONTINIUOUS CASTING PROCESS
REQUIREMENTS FROM LIQUID STEEL
TUNDISH APPLICATION
LIQUID STEEL SHROUDING
LIQUID STEEL FLOW CONTROL
MOULD AND HEAT TRANSFER
SECONDARY COOLING, STRAND CONTAINMENT AND WITHDRAWAL
1 SCHEMATICS OF CC PROCESS AND THE PHENOMENA IN THE
MOULD REGION
CONTINUOUS CASTING OF STEEL BILLETS
1 SINGLE STRAND BILLET CASTER
2 EIGHT STRAND BILLET CASTING MACHINES
STEEL LADLE
TUNDISH
MOULD
SECONDARY COOLING
CONTINUOUS CASTING MACHINE AND ITS EQUIPMENT
1 TYPICAL SECTION AND PLAN VIEW OF A CC MACHINE
TYPES OF CONTINUOUS CASTING MACHINES
CONTINUOUS CASTING MACHINE EQUIPMENT
LADLE TURRET
TUNDISH
MOULD
SECONDARY COOLING
STRAND CONTAINMENT
BENDING AND STRAIGHTENING
DUMMY BAR
FACILITIES BEYOND BENDING AND STRAIGHTENING SECTION
(3) ROLLING PROCESS
TAB 1: TYPICAL PARAMETERS AT ROLLING STAGES
1 MACROSCOPIC AND MICROSCOPIC PHENOMENA DURING ROLLING
ROLLS AND ROLL PASS DESIGN
STAND AND ROLL GUIDE SET-UP
TENSION CONTROL
MILL UTILIZATION
YIELD
COBBLE RATE
ROLLING OF STEEL IN SMALL AND MEDIUM SIZED ROLLING MILLS
1 FLOW SHEET OF ROLLING PROCESS IN CROSS-COUNTRY MILLS
MAIN FEATURES OF A MODERN BAR AND LIGHT SECTION MILL
1 A TYPICAL COOLING BED
MARKET POSITION
MARKET GROWTH
SOME MAJOR DRIVERS
PLANT LAYOUT
PRESENT MANUFACTURERS/SUPPLIERS
SUPPLIERS OF M.S BILLET
SUPPLIERS OF RE-BAR
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF SCRAP BALING MACHINE
SUPPLIERS OF EAF
SUPPLIERS OF CONTINIOUS BILLET CASTING COMPELETE PLANT
SUPPLIERS OF ROD ROLLING COMPELETE PLANT
SUPPLIERS OF COOLING BED
SUPPLIERS OF DRILLING MACHINE
SUPPLIERS OF MILLING MACHINE
SUPPLIERS OF CNC LATHE MACHINE
SUPPLIERS OF BORING MACHINE
SUPPLIERS OF POWER HACKSAW
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF POWER PRESS
SUPPLIERS OF WELDING MACHINE
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)