Description
INTRODUCTION
COMMON DEFINITIONS CONNECTED WITH STEEL REINFORCEMENT BARS
CHEMICAL COMPOSITION
THEORETICAL WEIGHT
USES AND APPLICATION
MARKET SURVEY
MARKET SIZE
HISTORICAL BACKGROUND
COMMODITIZING REBAR MARKETS
FRAGMENTED MARKETS
BRANDING IN THE REBAR INDUSTRY
FRP IN THE FRAY,
A GLOBAL EXPERIENCE
OUTLOOK
MARKET POSITION OF RE-BARS
LONG STEEL INDUSTRY – A SUNSHINE SECTOR IN INDIA
THE DEMAND TREND FOR VARIOUS LONG STEEL PRODUCTS
IS DEPICTED BELOW:
THE DEMAND BREAK-UP OF BARS AND RODS (NON-ALLOY)
FOR 2012-13 IS DEPICTED BELOW:
PRODUCT UPGRADES
TECHNOLOGY IMPACT
MARKET OPPORTUNITIES/DEMAND DRIVERS
CHALLENGES AND RESTRAINTS
EXPORT DATA OF TMT BARS
IMPORT DATA OF TMT BARS
BRITISH STANDARD (B.S)
MANUFACTURERS/SUPPLIERS OF M.S ROD
PROCESS FLOW CHART FOR RE-BAR
MANUFACTURING PROCESS OF M.S BILLET
INDUCTION FURNACE WITH CCM
(1) MELTING PROCESS
(2) CONTINUOUS CASTING PROCESS OF BILLET
THE MAIN OPERATIONS INVOLVED IN THE WHOLE PROCESS
OF TURNING OUT BILLETS ARE:
LUBRICATION
MOULD
SECONDARY COOLING
BILLET CUTTING
BILLET PROCESSING
(3) ROLLING PROCESS
A. ROUGHING MILL
B. INTERMEDIATE MILL
C. FINISHING MILL
(4) FINISHING SECTION
5. INSPECTION AND TESTING OF BAR
STAGE WISE INSPECTION DETAILS
FIGURE 8(A): INCOMING MATERIAL INSPECTION
FIGURE 8(B): IN PROCESS INSPECTION DATA COLLECTED FOR TMT RODS
6. DISPATCH:
WORKING PRINCIPLE OF CONTINIOUS CATING PROCESS
UNDERSTANDING THE PROCESS OF CONTINUOUS CASTING OF STEEL
REQUIREMENTS FROM LIQUID STEEL
TUNDISH APPLICATION
LIQUID STEEL SHROUDING
LIQUID STEEL FLOW CONTROL
MOULD AND HEAT TRANSFER
SECONDARY COOLING, STRAND CONTAINMENT AND WITHDRAWAL
CONTINUOUS CASTING OF STEEL BILLETS
THE PROCESS OF THE CONTINUOUS CASTING
OF STEEL BILLETS IS DESCRIBED BELOW.
STEEL LADLE
TUNDISH
MOULD
SECONDARY COOLING
CONTINUOUS CASTING MACHINE AND ITS EQUIPMENT
TYPES OF CONTINUOUS CASTING MACHINES
CONTINUOUS CASTING MACHINE EQUIPMENT
LADLE TURRET
TUNDISH
MOULD
SECONDARY COOLING
STRAND CONTAINMENT
BENDING AND STRAIGHTENING
DUMMY BAR
FACILITIES BEYOND BENDING AND STRAIGHTENING SECTION
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERIES
SCRAP BAILING MACHINE
INDUCTION FURNACE
ANNEALING FURNACE
HEATREATMENT FURNACE
CONTINIOUS BILLET CASTING COMPELETE PLANT
COOLING BED
DRILLING MACHINE
MILLING MACHINE
CNC LATHE MACHINE
BOARING MACHINE
POWER HACKSAW
GRINDING MACHINE
POWER PRESS
WELDING MACHINE
EOT CRANE
POWER TRANSFORMERS
ELECTRICAL PANEL
COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PIG IRON
SUPPLIERS OF SPONGY IRON
STEEL SCRAPE
FERRO SILICON
COKE
LIME
DEGREASING CHEMICAL
PICKLING CHEMICALS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET