SULPHUR BENTONITE (PALLETS)

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Global demand for sulphur for agricultural use has grown rapidly in recent years. However, elemental sulphur cannot be used as nutrient, mainly because it is not soluble in water.

One solution is to combine elemental sulphur with bentonite, a type of clay that increases its volume by factor of 3 to 5 when it comes into contact with water.

When a Sulphur Bentonite granule comes into contact with soil moisture, it breaks apart into fragments of dust-size particles, thus allowing swift and continuous solubilisation.

Why Bentonite Clay used to form sulphur products?

• As elemental sulphur is insoluble in water, a pure sulphur pellet would not readily dissolve into soil.

• Bentonite absorbs water and swells to break up the sulphur granules and provides a high degree of surface area exposure of sulphur to microbes then oxidizes the elemental sulphur into plant useable sulphate.

• Specific type of bentonite, when exposed to water, absorbs moisture and helps sulphur degrade to make efficient conversion to sulphate.

Sulphur Bentonite is straight Sulphatic fertilizer containing Sulphur and Bentonite clay. The Sulphur present is 90% in these fertilizers and is the highest among other category of Sulphated fertilizers.

Sulphur Bentonite is one of the concentrated sources of sulphur. Sulphur deficiency is predominant in soils. Sulphur is involved in metabolic functions of plants and is a constituent of amino acids. It also helps in chlorophyll synthesis and improves efficiency of other nutrients. Sulphur is a key element in oilseed production.

It leads to improvement in yield of crops and oil content. Sulphur Bentonite contains 90 % and 10 % Bentonite clay which serves as binder during manufacture and as a dispersing agent after addition to soils.

Why Sulphur Bentonite?

• It could be good for corns, soybeans, rices, apples, teas, oranges, tobaccos, coffee, potatoes, etc.

• Sulphur Bentonite is a highly concentrated fertilizer that reduces the amount of fertilizer

• Sulphur Bentonite granules are designed and sized to blend well with other

• Increases soil acidity and lowers soil pH

• Improves the efficiency of other fertilizers when blended and used together.

• Increases crop yields, quality and health. Supplies sulphur to the soil for the crop continuously.

• Provide all benefits of sulphur as well as an efficient delivery system for micronutrients.

• Reduces cost and increases economic returns.

• Easy and quick access to soil and plant with season long effect

• Non toxic

• Eco friendly

• Sulphur increases the size and weight of plant seeds as well as nitrogen efficiency in protein synthesis. The sulphur is necessary to nitrogen attract. Agricultural products that require large amounts of nitrogen fertilizer must have enough sulphur to attract the nitrogen they need. The quality and efficiency of agricultural products, including forage, cereals and crops, are significantly increased by the use of fertilizers.

The movement of sulphur in the soil is mainly in the form of mass and its absorption by sulfate plants is possible. The sign of deficiency sulphur begin from young leaves. It deficiency has an important role in reducing plant growth. Sulphur deficiency has effect on delayed plant growth, Sulphur concentration is about 0.2-5 in most plants. The ratio of nitrogen to sulphur is in the range of 7: 1 to 15: 1. If the amount of sulfate in irrigation water exceeds 5 ppm, the plant will not be exposed to sulphur deficiency. Most chemical fertilizers containing sulphur are in the form of sulfate and soluble in water.

Factors That Increase The Need For Sulphur Bentonite Include:

• Increased use of chemical fertilizer contains higher amounts of nutrients

• Increasing the productivity of agricultural products

• Increase sulphur use by plants

• Reduce the use of insecticides and fungicides

• Establishing a legal limit for the emission of sulphur dioxide to the atmosphere

• Many soils are affected by sulphur deficiency

Sulphur Bentonite Market Expected to Grow at a CAGR of 6.0% During 2017 to 2027.

It is intended to prepare a Feasibility Report to install a Sulphur Bentonite production facility with an installed capacity of 33333 MT per year as a Green Field Project.

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Description

INTRODUCTION
WHY BENTONITE CLAY USED TO FORM SULPHUR PRODUCTS?
WHY SULPHUR BENTONITE?
FACTORS THAT INCREASE THE NEED FOR SULPHUR BENTONITE INCLUDE:
USES / APPLICATION
SPECIFICATION OF PRODUCTS
COMPOSITION (TYPICAL)
PHYSICAL PROPERTIES
MARKET OVERVIEW
MARKET TRENDS, DRIVERS, RESTRAINTS, AND OPPORTUNITIES FOR THE QUARTER ENDING JUNE 2021
ASIA
EUROPE
NORTH AMERICA
FOR THE QUARTER ENDING MARCH 2021
ASIA
EUROPE
NORTH AMERICA
FOR THE QUARTER ENDING DECEMBER 2020
ASIA
EUROPE
NORTH AMERICA
GLOBAL SULPHUR BENTONITE MARKET SEGMENT INSIGHTS
COMPETITIVE LANDSCAPE
KEY PLAYERS IN THE MARKET INCLUDE
FORMULATION
THE COMPOSITION OF RAW MATERIALS (INPUT) IS AS FOLLOWS:
THE COMPOSITION OF FINISHED PRODUCT (OUTPUT) IS AS FOLLOWS:
RAW MATERIALS
MOLTEN SULPHUR (INDUSTRIAL USE)
SULFUR CONTENT:
COLOUR / APPEARANCE:
ODOUR:
BULK DENSITY:
SOURCE:
PACKAGING:
SAFETY DATA SHEET:
BENTONITE CLAY
SILICON BASED AGENT
MANUFACTURING PROCESS – STEPS
SULPHUR BENTONITE PLANT, PROCESS TECHNOLOGY
PHYSICAL MIXING
THE STAGES ARE
USE OF MOLTEN SULPHUR
USE OF SOLID SULPHUR
PREPARATION VESSEL
GRANULATION/PASTILLATION SECTION
SCREENING / BAGGING AND PACKING
LABORATORY ANALYSIS
BLOCK FLOW DIAGRAM (PROPOSED)
PROPOSED PROCESS SCHEMATIC
RESOURCES OPTIMIZATION, RECYCLE & REUSE
GENERATION AND MANAGEMENT OF WASTES
SOLID WASTES
LIQUID WASTES
GASEOUS EMISSION
OTHERS
INDUSTRIAL WASTE MANAGEMENT
SEWERAGE SYSTEM
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HEALTH SAFETY & ENVIRONMENT
SAFETY & OCCUPATIONAL MEASURE
(STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)
SAFETY DATA SHEETS
ENVIRONMENTAL / SAFETY LIABILITY
PRE-PROJECT ACTIVITIES
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
CONCLUSIONS
POTENTIAL TURNKEY/ MAJOR PLANT/EQUIPMENT SUPPLIERS
GRANULATION/PASTILLATION
MOLTEN SULPHUR PUMPS
VESSELS & TANKS
HOPPER ASSEMBLY
PACKAGING ASSEMBLY
HEATER/ BOILER
COOLING TOWER
DG SET
MSDS – MOLTEN SULPHUR
MSDS – BENTONITE CLAY
MATERIAL SAFETY DATA SHEET
SECTION 1: IDENTITY:
SECTION 2: HAZARDOUS INGREDIENTS:
SECTION 3: HAZARDS IDENTIFICATION AND CAUTIONS:
SECTION 4: FIRST AID MEASURES:
SECTION 5: FIRE FIGHTING MEASURES:
SECTION 6: ACCIDENTAL RELEASE MEASURES:
PERSONAL PRECAUTIONS:
ENVIRONMENTAL PRECAUTIONS:
METHOD OF CLEANING:
SECTION: 7: HANDELING AND STORAGE:
HANDLING:
STORAGE:
SECTION 8: EXPOSURE CONTROL / PERSONAL PROTECTION:
VENTILATION:
RESPIRATORY PROTECTION:
SKIN PROTECTION:
EYE PROTECTION:
SECTION 9: PHYSICAL AND CHEMICAL PROPERTIES:
SECTION 10: STABILITY AND REACTIVITY:
SECTION 11: TOXICOLOGICAL INFORMATION:
ACUTE HEALTH HAZARDS:
CHRONIC HEALTH HAZARDS:
SECTION 12: ECOLOGICAL INFORMATION
ENVIRONMENTAL STATEMENT:
MOBILITY:
DEGRADABILITY:
ACCUMULATION:
ECOTAXICITY:
SECTION 13: DISPOSAL CONSIDERATIONS:
SECTION 14: TRANSPORT INFORMATION:
SECTION 15: REGULATORY INFORMATION:
MSDS – SULPHUR BENTONITE
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

112 Ton/Day
Land & Building

(3500 sq.mt.)
Plant & Machinery

US$ 3190000
Rate of Return

44%
Break Even Point

46%

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