Description
INTRODUCTION
USES AND APPLICATION
USES OF SULFURIC ACID.
APPLICATIONS
B.I.S. SPECIFICATIONS
MARKET SURVEY
INDIA SULPHURIC ACID MARKET TO GROW AT CAGR 3.35% TILL 2025
THE FOLLOWING PIE CHART SHOWS WORLD CONSUMPTION OF
SULFURIC ACID IN 2017
DETAILED EXPORT DATA OF SULPHURIC ACID
DETAILED IMPORT DATA OF SULPHURIC ACID
MANUFACTURERS/SUPPLIERS OF SULPHURIC ACID
STAGES IN CONTACT PROCESS TO MANUFACTURE SULPHURIC ACID 31
MANUFACTURING PROCESS
AIR POLLUTION CONTROL IN SULFURIC ACID PLANT
PLANT AND EQUIPMENT
TREATMENT OF BURNER GAS
PREHEATERS AND COOLERS
CONVERTER
PROCESS FLOW DIAGRAM FOR MANUFACTURE OF SULPHURIC ACID
MATERIALS OF CONSTRUCTION
HANDLING AND CONTAINERS
RAW MATERIALS SELECTION
OCCURRENCE AND SOURCES OF AVAILABILITY
PROCESS DESCRIPTION
PROCESS FLOW CHART OF SULPHURIC ACID MANUFACTURE
PROCESS OF SULPHURIC ACID MANUFACTURE
ELEMENTAL SULFUR
SULFUR BURNING
CONVERSION OF SO2 INTO SO3
ABSORPTION OF SO3
TAIL GAS SCRUBBER
PROCESS DESCRIPTION FOR SULFURIC ACID PLANT (BATTERY GRADE)
AVAILABLE TECHNIQUES
SOURCES OF SO2
SULFURIC ACID PRODUCTION
PRINCIPAL METAL SULFIDES PRODUCING SO2
STRONGER GAS PROCESSES HAVE
COMBUSTION OF SULFUR
PYRITES ROASTING
METAL SULFIDE ROASTING/SMELTING
SULFURIC ACID AS A BYPRODUCT FROM COPPER ORE SMELTERS
SULFURIC ACID AS A BYPRODUCT FROM LEAD PRODUCTION
REGENERATION OF SULFURIC ACID
SULFATE ROASTING
COMBUSTION OF SULFUR-CONTAINING GASES
TAIL GAS SCRUBBING
SULFURIC ACID PRODUCTION PROCESSES FOR NEW PLANTS
DETAILS OF CONTACT PROCESS
A BRIEF SUMMARY OF THE CONTACT PROCESS
MAKING THE SULPHUR DIOXIDE
CONVERTING THE SULPHUR DIOXIDE INTO SULPHUR TRIOXIDE
CONVERTING THE SULPHUR TRIOXIDE INTO SULPHURIC ACID
EXPLAINING THE CONDITIONS
THE PROPORTIONS OF SULPHUR DIOXIDE AND OXYGEN
THE TEMPERATURE
EQUILIBRIUM CONSIDERATIONS
RATE CONSIDERATIONS
EQUILIBRIUM CONSIDERATIONS
EQUILIBRIUM CONSIDERATIONS
TECHNIQUE APPLICABLE TO SULFURIC ACID PRODUCTION
SINGLE CONTACT PROCESS
DOUBLE CONTACT PROCESS (DOUBLE ABSORPTION)
OTHER PROCESSES FOR MANUFACTURE OF SULFURIC ACID
WET CONTACT PROCESS (WCP)
PRESSURE PROCESS
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SULPHUR POWDER
TESTING CHEMICALS
COMPLETE PLANT SUPPLIERS FOR SULPHURIC ACID ON TURNKEY BASIS
SUPPLIERS OF PLANT AND MACHINERY
SCRUBBER
HEAT EXCHANGER
COOLING TOWER
STORAGE VESSEL FOR OLEUM AND SULPHURIC ACID
MATERIAL HANDLING EQUIPMENTS
INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
LABORATORY EQUIPMENTS
POLLUTION CONTROL EQUIPMENTS
BOILERS
AIR COMPRESSORS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET