SUPERABSORBENT POLYMER USING CONTINUOUS GEL POLYMERIZATION

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Superabsorbent polymers are primarily used as an absorbent for water and aqueous solutions for diapers, adult incontinence products, feminine hygiene products, and similar applications. Undoubtedly, in these applications, superabsorbent materials will replace traditional absorbent materials such as cloth, cotton, paper wadding, and cellulose fiber.

Commercial production of superabsorbent polymers began in Japan in 1978, for use in feminine napkins. This early superabsorbent was a crosslinked starch-g-polyacrylate. Polyacrylic acids eventually replaced earlier superabsorbents, and is the primary polymer employed for superabsorbent polymers today.1 In 1980, European countries further developed the superabsorbent polymer for use in baby diapers. This first diapers employing this technology used only a small amount of polymer, approximately 1-2 g. In 1983, a thinner diaper using 4-5 grams of polymer and less fluff was marketed in Japan.

••    INTRODUCTION
•    USES AND APPLICATION OF SUPERABSORBENT POLYMERS
•    ADVANTAGE OF SUPERABSORBENT POLYMER IN AGRICULTURE
•    TYPES OF SUPERABSORBENT POLYMER
•    ABSORBENT VERSUS SUPERABSORBENT MATERIALS
•    CLASSIFICATION OF AND PREPARATION OF SUPERABSORBENT POLYMERS
•    SUPER ABSORBENT POLYMER AND ITS CHEMISTRY
•    COMPARISON OF SUPER ABSORBENT POLYMER TO OTHER
SOLIDIFICATION MEDIA
•    MARKET SURVEY
•    MECHANISMS OF SWELLING IN SUPERABSORBENT POLYMERS
•    MANUFACTURING PROCESS OF SUPERABSORBENT POLYMER
USING CONTINUOUS GEL POLYMERIZATION
•    PROCESS FLOW DIAGRAM OF SUPERABSORBENT POLYMER USING
CONTINUOUS GEL POLYMERIZATION
•    TECHNOLOGY & ONES VIEW OF SUPERABSORBENT POLYMER MANUFACTRING
•    TECHNOLOGY SOURCE FOR SUPER ABSORBENT POLYMER
•    SYNTHESIS OF SUPERABSORBENT POLYMERS
•    MANUFACTURING PROCESS OF SUPER ABSORBENT POLYMER(POLY ACRYLIC ACID BASED)
•    PROCESS IN DETAILS
•    METHOD OF NEUTRALIZATION IN THE MANUFACTURE OF
SUPERABSORBENT POLYMER
•    CORSS LINKING IN SUPERABSORBENT POLYMER
•    PROCESS FLOW DIAGRAM
•    MATERIAL SAFETY DATA SHEET FOR SODIUM POLY ACRYLATE CROSSLINKED
•    PLANT LAYOUT
•    PRINCIPLES OF PLANT LAYOUT
•    PLANT LOCATION FACTORS
•    EXPLANATION OF TERMS USED IN THE PROJECT REPORT
•    SUPPLIERS OF RAW MATERIAL
•    SUPPLIERS OF PLANT AND MACHINERIES

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT

Additional information

Plant Capacity

320 MT./Day

Land and Building

(8 Acres) Rs 19.80 Cr

Plant & Machinery

Rs 18.50 Cr

Working Capital 3 Months

Rs. 5.58 Arab

Total Capital Investment

Rs 5.97 Arab

Rate of Return

13%

Break Even Point

52%