SYNTHETIC RUBBER ADHESIVE WITH PROCESS & FORMULA

The basic definition of an adhesive as used by the Adhesive Sealant Council in America is a material used for bonding that exhibits flow at the time of application.

There is no simple theory of adhesion, and the truth for any one system is probably a combination of adsorption, electrostatic attraction and diffusion.

There are many methods of classifying adhesives. Some use a system of end use, e.g. adhesives for metals, adhesives for textiles etc. However a system based on the chemical properties and performance is more appropriate.

From a practical viewpoint the most important aspect of adhesion technology is preparation of the surfaces of the materials to be bonded together.

Rubber Solution is defined as a substance capable of holding Rubber materials together by surface attachment.

Substances  may attach to surfaces and develop the  internal or  cohesive strength necessary to hold materials together  while cooling from  the liquid to the solid state, while losing solvent or  during chemical section substances called  pressure-sensitive adhesive  generally  do not undergo  phase change in  order  to hold materials together.

Many types of Adhesives are currently in use and there is no adequate  single system of classification for all  products.  The adhesives industry has generally employed classification based on end use, such  as metal to  metal  adhesives,  wood  adhesives, general purpose adhesives, paper and packaging adhesives and so on.

Apart from end-use, adhesives may be classified according to physical form, chemical composition, method of application, various processing factors (e.g. setting section) and suitability for particular service requirements or environments.

Origin – Adhesives may be broadly classified as being either natural  (occurring  naturally and requiring  little  change)  or synthetic.

Phenol  formaldehyde  was  the  first  synthetic  resin of importance, and  was  mainly  used for  wood  work  and  plywood manufacture.  This  was  followed  by  Urea  formaldehyde and resorcinol-formaldehyde  etc.  Later,  demand  of  the   aircraft industry  for  materials suitable for metal bonding  led  to  the development  of  modified phenolic sesions  containing  synthetic rubber components which displayed high shear and peel strengths.

INTRODUCTION
PROPERTIES OF ADHESIVE
USES AND APPLICATION
THEORY OF ADHESION
B.I.S. SPECIFICATION
RAW MATERIALS
MARKET SURVEY
PRODUCTION OF RUBBER ADHESIVE
OVERVIEW OF ADHESIVE INDUSTRY IN INDIA
TYPES OF RUBBER SOLUTION
DETERMINATION OF ADHESION STRENGTH
DETERMINATION OF ADHESION STRENGTH AFTER HEAT AGEING
DETERMINATION OF ADHESION STRENGTH AFTER IMMERSION IN WATER
SAMPLING OF RUBBER-BASED ADHESIVES
COMPOSITION OF SOLVENT BORNE ADHESIVE
POLYCHLOROPRENE OR CHLOROPRENE RUBBER BASED ADHESIVE
CHEMISTRY AND MANUFACTURE
OF POLYCHLOROPRENE
FORMULATION OF SYNTHETIC RUBBER BASED ADHESIVE
FORMULATIONS OF RUBBER SOLUTION
FORMULATION AND PROCESS OF POLYCHLOROPRENE/NEOPRENE
BASED ADHESIVE
FORMULATION OF ADHESIVE BASED ON NEOPRENE RUBBER
FORMULATION OF POLYCHLOROPRENE RUBBER ADHESIVE
FORMULATION OF SYNTHETIC RUBBER ADHESIVE
FORMULATION OF SBR SUBSTRATE COMPOUNDING
FORMULATION OF NITRITE RUBBER COMPOUNDING
MANUFACTURING PROCESS
PROCESS FLOW SHEET FOR MANUFACTURING OF RUBBER ADHESIVE
METHOD OF SURFACE PREPARATION
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERY

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET