TABLEWARE AND FOOD CONTAINERS FROM RICE STRAW

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Biodegradable disposable flatware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware.

Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too.

The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then moulded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fibre bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart colour, odour or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.

This is 100% biodegradable & compostable tableware, which is widely used in various functions, restaurants, festivals as ECO FRIENDLY single time (Use & throw) crockery, it’s produce by Plant extract or residue like Sugarcane Bagasse (SCB) etc., which is Proven Environment friendly 100% Biodegradable and Compostable and not harmful for food, human, soil and Nature. This is becoming more popular due to environment awareness, climate change & NGT/State govt. bans on recyclable plastics. This can be use in microwave and refrigerator also.

10 inch Bagasse Round Regular Plate

Disposable products are made of various materials such as dry leaves, pulp, papers and plastic etc.

Thermoformed fiber is a material made by forming paper fibers or other natural fiber in a mold. The end product can be made into almost any shape for any type of solution. In the process of making thermoformed fiber, the product begins with a process similar to transfer molding. During the process of thermoforming fiber, the product is transferred to a set of heated metal molds that dry the fiber under intense pressure and heat, making an extra drying process unnecessary. The process of thermoforming the pulped fiber delivers parts that have a smooth finish on both sides of the thin and dense walls of the product. There are many advantages to having a thermoformed fiber product with smooth walls. They include: reduced freight and storage costs and the ability to use mechanical denesting. The use of thermoformed fiber is very desirable when visual appearance is preferred.

140ml Bagasse Cup

The process of pulp thermoforming is employed to develop sturdy and smooth packaging. This type of packaging can be used in various industrial and commercial uses. Thermoformed pulp is a desirable alternative to petroleum-based products. American Fiber Packaging has invested in the latest equipment technology and has developed a process to manufacture high-quality thermoformed fiber solutions. Through this process we are able to deliver environmentally responsible products to our customers.

Thermoformed molded fiber products can be customized to specifications and can include clamshells, trays, inserts, and many other types of packaging. Thermoformed pulp is a great alternative to petroleum-based foam products like expanded polystyrene (EPS) for protecting and positioning products inside packaging.

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Description

INTRODUCTION
10 INCH BAGASSE ROUND REGULAR PLATE
140ML BAGASSE CUP
USE OF RICE STRAW FOR PACKAGING MATERIALS
FORKS, PLATES, TRAYS, CONTAINER FROM PADDY STRAW
COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL
OVERVIEW OF BIODEGRADABLE CUTLERY
SUGARCANE BAGASSE PRODUCTS
ARECA LEAF CUTLERY
EDIBLE CUTLERY
RICE HUSK TABLEWARE
BAMBOO TABLEWARE
MARKET ANALYSIS, POTENTIAL & GROWTH GLOBAL
BIODEGRADABLE FOOD PACKAGING MARKET
INDIAN FOOD PACKAGING MARKET
CLASSIFICATION OF GLOBAL FOOD PACKAGING
MARKET SCENARIO OF DISPOSABLE CUTLERY
GLOBAL MARKET OF BIODEGRABLE CUTLERY
US DEMAND TO RISE 3.6% ANNUALLY
PACKAGING PRODUCTS TO BE FASTEST GROWING TYPES
SERVICE WARE TO BE SUPPORTED BY FAVORABLE MARKET TRENDS
PRESENT MANUFACTURERS/SUPPLIERS OF
BIODEGRADABLE DISPOSABLE CUTLERY
KEY BIODEGRADABLE PACKAGING PLAYER IN INDIA
PROPERTIES & CHARACTERISTICS
RAW MATERIALS
PROS
CONS
BENEFITS OF THERMOFORMED FIBER
MANUFACTURING PROCESS OF RICE STRAW PULP
PULP THERMOFORMING AND MOLDED FIBER PACKAGING
DETAILS OF MOULDED PULP
ABOUT MOLDED PULP
FIGURE ONE: CUSHION CURVES
FIGURE TWO: DROP TEST
MANUFACTURING PROCESS OF BIODEGRADABLE CUPS & PLATES PLANT
PROCESS FLOW DIAGRAM
SEQUENCES IN PULPING RICE STRAW
RICE STRAW PULPING PROCESS
COMPONENTS OF RICE STRAW
NOTES FOR RICE STRAW PULP MAKING
PROCESS OF MOLDED PULP
SUSTAINABILITY OF MOLDED PULP
RICE STRAW/BAGASSE PULP PLATE MAKING MACHINE
THERE ARE 5 MANUFACTURING STAGES:
FLOW CHART OF BAGASSE TABLEWARE PRODUCTION LINE
PULP FIBRE TABLEWARE PRODUCTION PROCESS
PULP TABLEWARE PRODUCTION LINE
TECHNICAL SPECIFICATION OF PULP PROVIDING
SYSTEM FOR 1 TPD (150-180 KG/HR.)
TECHNICAL SPECIFICATIONS OF PULP PROVIDING
SYSTEM FOR 3 TPD (150-180 KGS/HR.)
OTHER BAGASSE/WOOD/BAMBOO PULP PRODUCTS
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
SUPPLIERS ADDRESSES OF PULP BOARD

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

1000 Kg./Day

Land & Building

(2000 sq.mt.)

Plant & Machinery

US$.387142

Rate of Return

27%

Break Even Point

62%