TEA PACKAGING

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Tea is one of the most popular beverages and is consumed by nearly half of the world population. India was the first country to cultivate the tea as far back as 2737 B.C. Tea is made from the young leaves & unopened buds of the plant ‘Camelia Binerisies’. This plant is grown in tropical and subtropical regions. It is considered to be native of Assam and upper Indo- China.

This is the reason why packaging of tea has grown multidimensional in last few years. India is self-sufficient in manufacturing automatic weighing & packing machines today & such machines are being even exported to various neighboring countries. The Indian machine manufacturers are mostly in large scale sectors & a few in small & medium scale too. Simple packing machine to Duplex tea packers are all equally competent for the purpose & are manufactured by leading tea processing machine manufactures of India. Automatic tea packing machine is the latest advancement in the field, which makes packing faster & secured. Small packs in 50, 100, 250, 500 grms & 1 kg packets are usually prepared in paper board packets where as packing of large quantities are usually done in tin containers for retail selling. Tea chets of plywood are preferred for shipment of processed tea in substantially large quantities. Since tea industry is an evergreen industry hence the packing of tea continues round the year irrespective of reason or weather. That is why it is considered to be a very stable industry & the men working in the line are employed on permanent basis & are quite experienced in the job. This industry can be set up in small scale as well as large scale unit, but it remains basically a labour intensive industry with a very attractive profitability. The machines used are available indigenously in a very wide range of performances & qualities. Some leading manufacturers of these machines produce machines of quantities comparable to any grid machine in the world.

As far as raw materials & other consumables are concerned, everything is available indigenously & at reasonable rates too. Since this industry creates a limited pollution of air & can be controlled effectively by the use of dust collector type of arrangements. There is not much difficulty in getting clearances from various government offices before setting up the plant. In this way this industry seems to be much suitable for India.

This industry could be set up in any part of the country where normal utilities could be made available.

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Description

INTRODUCTION
DESCRIPTION OF TEA
BLACK TEA:
CTC PRODUCTION
QUALITY / DURATION OF STORAGE
PROPERTIES
PHYSICAL
USES & APPLICATIONS
B.I.S SPECIFICATIONS FOR TEA
SCOPE
TERMINOLOGY
REQUIREMENTS
REQUIREMENTS FOR TEA
4. PACKING MARKING
5. SAMPLING
6. TESTS
PREPARATION OF GROUND SAMPLE FOR ANALYSIS
A-O PRINCIPLE
A-1 APPARATUS
A-2 PROCEDURE
A-3 CALCULATION
DETERMINATION OF TOTAL ASH
B-1 PROCEDURE
B-2 CALCULATION
DETERMINATION OF WATER SOLUBLE ASH
C-1. PROCEDURE
C-2. CALCULATION
DETERMINATION OF ACID INSOLUBLE ASH
D-1 REAGENT
D-2 PROCEDURE
D-3 CALCULATION
DETERMINATION OF ALKALINITY OF WATER SOLUBLE ASH
E-1 REAGENTS
E-2 PROCEDURE
E-3 CALCULATION
TERMINATION OF WATER EXTRACT
F-1 PROCEDURE
F-2 CALCULATION
DETERMINATION OF CRUDE FIBRE
G-1 REAGENTS
G-2 APPARATUS
G-3 PROCEDURE
G-4 CALCULATION
GRADES OF TEA
GRADES OF TEA ARE CLASSIFIED BY
CHANGING TRENDS IN TEA PACKAGING
CURRENT TRENDS AND FUTURE PROSPECTIVE OF TEA INDUSTRY IN INDIA
TABLE: YEAR-WISE EXPORT OF TEA FROM INDIA DURING 2003-2004
TO 2015-1016
FIG.: YEAR WISE EXPORT OF TEA FROM INDIA DURING 2003-04 TO 2015-16
TABLE: YEAR-WISE IMPORT OF TEA IN INDIA DURING 2003-2004 TO 2015-1016 (QUANTITY IN MILLION KG)
FIG: YEAR WISE IMPORT OF TEA FROM INDIA DURING 2003-04 TO 2015-16
TABLE: TOP FIVE TEA PRODUCING COUNTRIES IN THE WORLD
FOR THE YEAR 2016
FIG: TEA PRODUCTION DATA 2015-16
PROJECTED DEMAND OF TEA IN GLOBAL MARKET
MARKET POTENTIAL OF TEA INDUSTRY
PRODUCTION COST
METHOD OF TEA PACKAGING
PROCESS FLOW DIAGRAM
SORTING AND PACKAGING OF TEA
SORTING OF ORTHODOX TEA
SORTING OF C.T.C. TEA
CTC FIBER EXTRACTOR AND COMBINATIONS
TABLE SHOWS THE SIZES OF THE SORTING TRAYS.
PACKAGING
BEST METHODS OF TEA PACKAGING
TEA MANUFACTURING PROCESS
PLUCKING:
WITHERING:
ROLLING:
FERMENTATION:
DRYING:
GRADING (SIFTING):
PACKING / DESPATCHING:
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

5 Ton/Day
Land and Building

(2 Acres)
Plant & Machinery

US$ 111429
Rate of Return

48%
Break Even Point

Nil

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