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TECHNOLOGY OF PET BOTTLES, PREFORM AND PET RECYCLING

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The book Technology of PET Bottles, Preform and PET Recycling covers  PET Plastic packaging, Properties of PET, Recycling of PET, Aseptic Filling of PET Bottles, Flexo Inks for the printing of Non treated Polyester films (PET) on central impression Flexo Presses, Production and filling process of a Pet Bottle, PET Bottle Recycling, PET Preform and Bottle Blowing,  Advantages of Coextruded Pet Films in Flexible Packaging,  Thermoforming of A PET sheet, Project Profiles,  PET Pre form pet Resin, PET Bottle From PRE form (Capsules) PET Bottles/containers from PET Grains,  Project Profile on PET Bottles, Advanced Recycling,  Class 0 Aseptic Filling of PET Bottles, Reprocessing of PET Bottles Waste, Polycarbonate (PC) Blends with Recycled Polyethylene Terepthalate (R-PET),  PET Recycling,  PET Plastic Reclamation Processes,  Developing New Opportunities,  Coding Solutions for PET Blow Molders, PET Barrier Capabilities & Design Flexibilities, Auxiliary Equipments in PET Processing, Masterbatches, PET Bottle Manufacturing.

Description

TECHNOLOGY OF PET BOTTLES, PREFORM AND PET RECYCLING

Pet Plastic Packaging

Properties of Pet

  • PET Properties
  • PET Characteristics
  • Use of PET


Recycling of PET

  • Virgin PET
  • PET synthesis
  • Virgin PET thermal transitions
  • and crystallisation
  • PET applications and processing
  • Extrusion
  • Extrusion moulding
  • Extrusion to produce foam
  • Inject ion moulding
  • Blow moulding
  • Recycled PET
  • Contamination
  • Acid producing contaminants
  • Water
  • Colouring contaminants
  • Acetaldehyde
  • Other contaminants
  • POSTC-PET conventional
  • recycling processes
  • Chemical recycling
  • Mechanical recycling
  • Contaminants removal
  • Drying
  • Melt processing
  • Increasing recycled PET intrinsic viscosity
  • Reprocessing under vacuum
  • Stabilizers
  • Solid sidle polymerisation
  • Chain extension
  • Chain extension process
  • End groups effect
  • Cross-linking reaction
  • Chain extenders
  • Chain extension process
  • experimental variables
  • Chain extension process
  • equipment
  • Reactive extrusion process
  • Single-screw extruder
  • Twin-screw extruder
  • Stability of reactive extrusion
  • system
  • The effect of chain extension
  • on PET crystallinity and
  • thermal transitions
  • Thermal Transitions and
  • Crystallinity
  • Multiple melting peaks
  • phenomena
  • ISBM process
  • Preform moulding
  • Bottle stretch blow moulding
  • ISBM of RER-PET
  • Bottle physical properties
  • Orientation and conformation of molecules of PET bottle
  • Trans Gauche-Conformational Changes
  • Dichroism

ASEPTIC FILLING OF
PET BOTTLES

  • Concept


FLEXO INKS FOR THE
PRINTING OF NON-TREATED POLYESTER FILMS (PET)
ON CENTRAL IMPRESSION FLEXO PRESSES

  • Flexo printing of non-treated polyester films (PET)
  • Printing and lamination of PET
  • films


PRODUCTION AND FILLING PROCESS OF A PET-BOTTLE

  • Handling of empty PET Bottles
  • Tray Loader
  • Tray Loop
  • Pelletizer
  • Installation of a Tray Storage
  • Discharge at several
  • production lines
  • Separation of Blow moulder
  • and Filling Line
  • Application of commercially
  • available Plastic Trays as
  • means of Transportation
  • Summary

PET BOTTLE RECYCLING

PET PREFORM AND
BOTTLE BLOWING

  • PET Container Applications
  • Popular applications
  • Manufacturing Processes
  • Quality Requirements
  • Single Stage Process
  • Two Stage Process
  • Two Stage System
  • Injection Moulding Machine
  • Machines to give
  • Dehumidification
  • Chillers
  • High pressure compressor
  • How are the physical
  • properties of PET
  • improved by stretching?
  • International trends
  • Indian Scene
  • Future Scene Expected
  • The Future is Big and Good.
  • PET Resin Industry Structure

ADVANTAGES OF COEXTRUDED PET-FILMS IN FLEXIBLE
PACKAGING

  • Introduction
  • Properties of PET films
  • Advantages of three layer
  • co-ex PET films
  • Hostaphan RD
  • Hostaphan RHB
  • Hostaphan RHS
  • Hostaphan MPK
  • Summary


THERMOFORMING OF
APET SHEET

  • Introduction
  • Why A PET
  • Thermoforming
  • Preparation
  • Heating
  • Thermal Diffusivity
  • Thermoforming
  • Cooling
  • Removal From Mould
  • Cutting
  • Sealing
  • Productivity
  • Advantages Over PVC
  • Manufacture of Buster Paching
  • General Guidelines For Part
  • Design in APET
  • Recycling


PROJECT PROFILES

  • Pet Bottles from Pre-Form PET
  • Properties
  • Food Grade
  • Aesthetics
  • Strength
  • Weight
  • Airtight & Leak Proof
  • Space Utility
  • Chemical resistance
  • Environment Friendly
  • PET (Polyethylenetereph-
  • thalate)
  • Plant Economics of
  • Pet Bottles from
  • Pre-Form PET
  • Plant & Machinery
  • Fixed Capital
  • Working Capital
  • Requirement/Month
  • Raw Materials
  • Total Working Capital/Month
  • Total Capital Investment


PET Pre-Form PET Resin

  • Introduction
  • Injection Moulding machines
  • Blow Moulding
  • Uses
  • Properties
  • Manufacturing Process
  • Manufacturing Processes of PET Preform
  • Process Flow Sheet
  • Plant Economics
  • Plant & Machinery
  • Fixed Capital
  • Raw Material
  • Total Working Capital/Month
  • Total Capital Investment
  • Turn Over/Annum


PET Bottle from
Pre-Form (Capsules)

  • Plant Economics
  • PET Containers
  • Plant & Machinery
  • Fixed Capital
  • Working Capital
  • Requirement/Month
  • Raw Materials
  • Total Working Capital/Month
  • Total Capital Investment
  • Turn Over/Annum


PET Bottles/Containers from PET Grains

  • Manufacturing Process
  • Formulation for PET
  • Containers
  • HDPE, PVC and PET
  • Bottles
  • Coloured ‘Mellnar’ PET
  • Process Flow Sheet
  • (For Plastic (PET)
  • Containers
  • Plant Economics
  • PET Containers
  • Plant & Machinery
  • Fixed Capital
  • Working Capital
  • Requirement/Annum
  • Raw Materials
  • Total Working Capital/Annum
  • Total Capital Investment
  • Turn Over/Annum


Project Profile on
PET Bottles

  • Introduction
  • Market
  • Raw Material
  • Manufacturing Process &
  • Technology
  • Investment
  • Means of Finance
  • Profitability Assumptions


Advanced Recycling

  • Introduction
  • Extrusion process
  • Mixing
  • Degassing
  • Flexibility
  • Specific examples
  • rPET
  • Low Bulk Density Scraps
  • Such as Agricultural
  • Films or Payarn


Class 0 aseptic filling
of pet bottles

  • Reprocessing of
  • PET bottles waste
  • Status today
  • Current scenario of PET usage
  • Recycled PET bottles waste-products thereof
  • MISC
  • Sub: PET bottles recycling
  • -some important points
  • Caution
  • Current scenario
  • Chemical recycling
  • (Bottle to Bottle)
  • Food safety evaluation of
  • recycled material
  • Chemical Recycling
  • Chemical Recycling
  • (Bottle to Bottle)
  • Methanolysis
  • AWRAP-UP


Polycarbonate (PC)
blends with recycled
polyethylene
terepthalate (R-PET)

  • Introduction
  • Results and Discussion
  • Mechanical Properties
  • Electrical Properties
  • Optical Properties
  • Physical Properties
  • Thermal Properties
  • Effect of Process Variable –
  • Injection pressure
  • Cost Reduction and
  • Applications


PET Recycling

  • The process
  • Virgin vs used PET
  • Use for reclaimed PET
  • Challenges involved
  • Expanding scope
  • Developing Indian market


PET Plastic Reclamation Processes

  • Sorting and Granulation
  • Cleaning
  • Material Separation
  • Drying and Filtering


Developing
new Opportunities

 

  • The shape of things to
  • come PET
  • Barrier solutions
  • Beer best before
  • Glass Ceiling
  • Increased PET production
  • Future factors
  • Emergence of PET Beer
  • Bottles
  • Improving Barrier Properties
  • and Shelf Life
  • Recent Developments in PET
  • Has Customer Perception
  • Changed?
  • Future of PET Beer Bottles

Coding Solutions for
PET Blow Molders

  • Commercial Director
  • Domino Laser, Inc.
  • PET Manufacturing Process
  • Product Types
  • Key Drivers
  • Coding Need Summary
  • PET Marking Solution
  • PET Solution – Blue Laser
  • Tubes
  • PET Solution – Through-beam photocell
  • PET Solution – Motion sensor
  • PET Installations Motion
  • sensor
  • PET Installations Adjustable
  • laser head stand
  • PET Solution – Anti-static
  • device
  • PET Solution – Fume
  • Extraction system
  • PET Marking Solution
  • PET Solution – The Domino
  • Difference


PET Barrier
Capabilities &
Design Flexibilities

  • Design flexibility


Auxiliary Equipments
in PET Processing

  • Drying-Chilling-Air Conditioning
  • Don’t Try Without Dry
  • Drying Systems
  • Why to Dry PET Before
  • Processing ?
  • (A) Oven Drying
  • (B) Hopper Dryer
  • Container – Reverse
  • Conical Flow
  • Dehumidified Air Dryer
  • Dehumidified Air Dryerworks
  • on dew-point principle
  • Key Components
  • Drying Agent
  • Heater
  • Air Shut-Off Valve
  • Switching Valve
  • Suction Container
  • [Exhaust Valve]
  • Return Line Air Cooler
  • Selection of Dryer /
  • Dehumidified Air
  • Dryer (DAD) and
  • Drying Bins
  • (A) Dryer / DAD
  • (B) Drying Container
  • Important Parameters to
  • achieve efficient drying.
  • Air Temperature
  • Air dew point
  • Air Flow
  • Chilling Plant / Mould Dehumidifier Cooling and Heating
  • Plays Important Role in
  • Plastics Processing Air
  • Cooled Chiller
  • Advantages
  • Disadvantages
  • Water Cooled Chiller
  • Advantages
  • Disadvantages
  • Precaution Requeued for
  • Air Cooled Unit
  • Application of Chiller in Injection Moulding Machines
  • Machine Cooling
  • Selection Criteria
  • Working Principle
  • Key Components
  • Compressor
  • Condenser
  • Water Pump
  • Water Tank
  • Microprocessor Based Control
  • Purpose
  • Requirement of Process


Masterbatches

 

  • Inorganic Pigments
  • Organic Pigments
  • Dyestuffs
  • The additives
  • Performance Additives
  • Processing Additives


PET Bottle
Manufacturing

 

  • Pellets
  • Preforms
  • Bottles
  • Caps