THREE WHEELS ELECTRIC CARGO

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E-cargo is specially manufactured to suit Indian environment and ensures the easy running of vehicles on Indian roads. They are made from best quality materials for delivering supreme quality service with long service life. Our cargo e-rickshaws cater sufficient legroom and back support for blessing drivers a hassle-free journey. Enjoy our fantastic e-cargo ride, which supports several types of goods with maximum coziness.

We are one of the best cargo loading e-rickshaw manufacturers in India because of our outstanding services. Below are our e-cargo rickshaw features:

• Can be charged with household power supply
• Less running cost
• Non-polluting rickshaws
• Aptly suitable for last mile connectivity
• Capable of covering long distance in one-time charging

Along with large seating capability, our e-cargo rickshaws are highly energy efficient and provide maximum comfort to the driver. Run them on hilly terrain or smooth road, the only thing which they cater is efficiency with productivity.

Being a leading cargo loading e-rickshaw manufacturers in India, we offer the best deal to our customers. Get in touch with us, if you want an e-cargo rickshaw which can perform even in extreme conditions and can make you earn a lot. Our e-cargo rickshaws are designed for making your life easy and happy.

MAJOR PARTS AND COMPONENTS

Electric Motor:

Brush Less Direct Current (BLDC) type 650- 1400W & 48V (Input) motor is used. It is controlled via an electronic controller.

ELECTRIC MOTOR:- The prototype will use a Brush less Direct Current (BLDC) Electric Motor. The prototype is designed to carry a 2 passengers and a driver cumulating to a total maximum weight of 250 kgs. The additional chassis weight and the luggage weight is approximated at 110 kgs. Hence the net weight of the vehicle is 360 kgs (Full-Load condition). The BLDC motor to be used is a 1.2 HP 48 V motor which is capable of carrying the above mentioned load. The electric motor is controlled via an electronic controller.

Electronic Motor Controller:

The controller includes a manual or automatic switch turning the motor on/off, selecting forward or reverse motion, selecting and regulating speed, regulating or limiting torque and protecting against overloads. It is connected to battery pack and controller feeds the input to the motor, lamp, AC/DC converter and Speedometer/ Indicator

A motor controller is a device or a group of devices that serves to govern in some predetermined manner the performance of the electric motor. The controller includes a manual or automatic switch turning the motor on/off., selecting forward or reverse rotation, selecting and regulating speed, regulating or limiting torque and protecting against overloads. The motor controller is connected to the battery pack and the controller feeds the input to the motor, lamp, ac/dc convertor and speedometer/indicator.

Battery:

Set of four 12V deep cycle lead acid/Li-ion batteries are used since the required voltage is 48V. These batteries are connected in series to the controller unit.

The Battery pack to be used consists of a 12 volt deep cycle lead- acid/lithium ion battery. Since the required voltage is 48 volt but a single battery is capable of supplying only 12 volt hence a set of four batteries are required. The batteries are connected in series to the controller unit. Lead-acid batteries are made up of plates of lead and separate plates of lead dioxide, which are submerged into an electrolyte solution of about 38% sulphuric acid and 62% water.

Differential:

The main functions of a differential are:

1. It permits a vehicle to take a turn without skidding.

2. It splits the power/torque from the electric motor to the two drive wheels on the rear side of the vehicle.

3. The differential shown here is Chinese made used in a conventional electric rickshaw but the prototype will include a self made differential which will be connected to the electric motor via chain drive unlike the latter one.

Chinese manufactured differential is used in e-Rickshaws which is connected to the electric motor and rear wheels.

Front Shock Absorbers:

Helical Spring with dampener with hydraulic telescopic shock absorbers is used.

SHOCK ABSORBERS:- The main function of shock absorbers in an automotive vehicle is to absorb the shocks and vibrations caused so that the vibration is not felt by the passengers of the vehicle. The shock absorbers used are coil spring type shock absorber. The shock absorber will be optional and if used will be used in the front wheels only. The rear wheels will be supported by a modified leaf spring suspension system looking much like a circular plate connected to the differential at one end and the chassis on the other. The image shows the model from which the shock absorber is to be developed

Rear Suspension:

Leaf spring carriage spring with rear shocker Brakes: Drum brakes, actuated internally, expanding shoe types are used.

Brakes:

The prototype uses an electric motor capable of generating 1000-2700 rpm as a result the use of normal shoe brakes is out of question so the use of conventional drum brakes is taken into consideration. The drum brakes are a simple arrangement which consists of a drum made out of metal alloy and a pair of shoes connected to two retractable springs and a tension wire made out of tensile steel. The brakes will not be mounted on the handle but will be mounted on the chassis (Pedal-Brakes), so on pressing the pedal the brakes will engage stopping the rear wheels.

Brakes are mounted on the chassis (Pedal brakes), so on pressing the pedal; the brakes will engage stopping the rear wheels.

Speedometer/Indicator

Speedometer generally used has analog dials. The one the left side indicates vehicle speed and one on the right side indicate battery charge level. It is connected to the controller unit.

SPEEDOMETER/INDICATOR:- The speedometer is not a digital one it consist of two analog dials the one on the left side indicates the vehicle speed where as the one on the right side indicates the battery charge level. The speedometer is connected to the controller unit.

Steering:

Handle bar type steering is used.

Miscellaneous Spare parts:

Centre locking, Alloy wheel, Rear light, Front glass, Front Indicator, Head light, Ignition switch, Charger, Converter, left-right switch, Tyre, Wirings, Throttle set etc.

Categorization of electric 3Ws in cargo applications

There are two categories of electric three-wheelers used in cargo applications, which are defined as follows:

L5N – A three-wheeled motor vehicle with a maximum speed exceeding 25 kmph and motor power exceeding 0.25 kW. Gross Vehicle Weight (GVW) is limited to 1500 kg (excluding the weight of traction batteries).

L3 or e-carts – Speed less than 25km/h and motor power less than 2 kW. Such vehicles are constructed or adapted for carrying goods by providing a separate load body or compartment with the maximum weight 310 kg in addition to driver.

Category: Tag:

Description

INTRODUCTION
MAJOR PARTS AND COMPONENTS
ELECTRIC MOTOR:
ELECTRONIC MOTOR CONTROLLER:
BATTERY:
DIFFERENTIAL:
THE MAIN FUNCTIONS OF A DIFFERENTIAL ARE:
FRONT SHOCK ABSORBERS:
REAR SUSPENSION:
BRAKES:
SPEEDOMETER/INDICATOR
STEERING:
MISCELLANEOUS SPARE PARTS:
CATEGORIZATION OF ELECTRIC 3WS IN CARGO APPLICATIONS
TRENDS IN ELECTRIC CARGO SPECIFICATION
A. MOVING FROM L3 TO L5 CATEGORY VEHICLES
BENEFITS OF ELECTRIC VEHICLE (EV) OVER INTERNAL COMBUSTION ENGINE (ICE) VEHICLE
OTHER BENEFITS:
1. ECONOMICAL:
2. IMPROVED AIR QUALITY:
3. CONVENIENCE:
LIST OF 6 ELECTRIC THREE WHEELER CARGO IN INDIA
MAHINDRA TREO ZOR
VARIANTS – MAHINDRA TREO ZOR 2216/FLAT BED, DELIVERY VAN AND PICKUP
PIAGGIO APE E XTRA
VARIANTS – PIAGGIO APE E XTRA 2100/ELECTRIC
EULER HILOAD EV X
VARIANTS – EULER HILOAD EV X XR
ATUL ELITE CARGO
VARIANTS – ATUL ELITE CARGO ELECTRIC AND ATUL ELITE CARGO WITH LI-ION BATTERY
LOHIANARAIN CARGO
VARIANTS – LOHIANARAIN CARGO 2040/BS-IV
KINETIC SAFAR JUMBO
VARIANTS – KINETIC SAFAR JUMBO ELECTRIC
RECOMMENDED POINTS FOR INFO GRAPHIC:-
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR E-CARGO
FABRICATION PROCESS
POWDER COATING PROCESS
ASSEMBLING PROCESS OF E-RICKSHAW AND E-LOADER
ASSEMBLING & FITTING PROCESS
ASSEMBLING & FITTING PROCESS:
QUALITY CONTROL
A. SPECIFICATIONS OF THE 4 -SEATER E-RICKSHAW:
B. FITNESS, COMPLIANCE & TEST CERTIFICATES TO BE SUBMITTED FOR THE E-RICKSHAW:
C. TYPE OF MOTOR:
D. MOTOR CONTROLLER AND THE POWER SUPPLY SYSTEM:
E. STORAGE BATTERY:
F. MECHANICAL POWER TRANSMISSION:
G. OVERALL RICKSHAW DESIGN:
H. SUPPLIER/MANUFACTURER CONDITIONS:
I. TESTING
MARKET POSITION
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
SUPPLIERS OF THREE WHEELER E-CARGO
SUPPLIERS OF RETROFIT ELECTRIC AUTO
SUPPLIERS OF RAW MATERIAL FOR E-CARGO
SUPPLIERS OF HOT ROLLED SHEETS
SUPPLIERS OF M.S CHANNELS AND ANGLES
SUPPLIERS OF M.S PLATE
SUPPLIERS OF M.S PIPE
SUPPLIERS OF MIG WELDING WIRE ELECTRODE
SUPPLIERS OF EPOXY COATING POWDER
SUPPLIERS OF REAR AXLE
SUPPLIERS OF DIFFERENTIAL
SUPPLIERS OF WHEELS
SUPPLIERS OF LEAD ACID BATTERY
SUPPLIERS OF LI ION BATTERY PACK
SUPPLIERS OF BATTERY CHARGER
SUPPLIERS OF LIGHT ASSEMBLY
SUPPLIERS OF BRAKES
SUPPLIERS OF T-HANDLE SET
SUPPLIERS OF STEERING SYSTEM
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF POWER HACKSAW
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES
SUPPLIERS OF MIG WELDING MACHINE
SUPPLIERS OF POWDER COATING MACHINE
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

40 Nos./Day

Land & Building

(12,000 sq.mt.)

Plant & Machinery

US$ 10521428

Rate of Return

28%

Break Even Point

39%