TYRE RETREADING

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What is retreading?

‘Retreading’ means taking a worn casing of good structural quality and putting it through a process which completely renews the tread of the tyre and sometimes the sidewall rubber. The rebuilt tyre is then subjected to a curing process where the new rubber is vulcanised to the casing and the tread pattern is formed.

Over the years tyre manufacturers have invested heavily in product development to deliver tyres that not only
have a ‘first life’ but are also designed to perform equally as well in subsequent second and even third lives. Stronger casings, improved re-manufacturing techniques, a variety of specialist rubber compounds, coupled with the need to recycle and reduce the negative impact on the environment has lead to a sustained growth in the retread industry.

•    INTRODUCTION
•    CONSTRUCTION OF TYRES
•    USES AND APPLICATION
•    B.I.S. OR OTHER INTERNATIONAL STANDARDS OF SPECIFICATION
•    PROPERTIES
•    MARKET SURVEY
•    PRESENT MANUFACTURERS
•    PROCESS OF MANUFACTURE COLD PROCESS OF TYRE RETREADING
•    PRINCIPLES OF PLANT LAYOUT
•    PLANT LOCATION FACTORS
•    EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
•    COMPLETE PLANT SUPPLIERS
•    SUPPLIERS OF OTHERS PLANT AND MACHINERIES
•    SUPPLIERS OF RAW MATERIALS
•    DETAILS OF THE MACHINERY USED IN TYRE RETREADING

APPENDIX – A :

.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT

Additional information

Plant Capacity

60.00 NOS./day

Land and Building

(2000 Sq.Mtr) Rs.1.61 Cr

Plant & Machinery

Rs 44.05 Cr

Working Capital for 2 Months

Rs.1.06 Cr

Total Capital Investment

Rs 3.17 Cr

Rate of Return

23%

Break Even Point

54%