Description
INTRODUCTION
CLASSIFICATION
THE PRESSURE GRADES AVAILABLE ACCORDING TO EUROPEAN STANDARDS ARE:
COLOR CODES USED TO INDICATE THE PRESSURE GRADES ON THE PIPES ARE:
HDPE PIPES FOR FOLLOWING GRADES/SIZES/PRESSURE RATING
CHARACTERISTICSOF HDPE
CHLORINATED PVC
ADVANTAGE AND LIMITATION OF PVC PIPES
HANDLING & STORAGE:-
WIDE RANGE OF APPLICATIONS OF CPVC PIPE
IMPORTANT CPVC RELATED STANDARDS
STANDARD
TOPIC
ANSI/NSF STANDARD
CPVC PIPES-POTABLE WATER SUPPLY THIS IS A CRITICAL CERTIFICATION WITHOUT WHICH CPVC PIPES CANNOT BE USED FOR CARRYING POTABLE WATER
ASTM D2840
CPVC HOT COLD WATER DISTRIBUTION SYSTEMS
ASTM F439
CPVC SCHEDULE 80 CPVC FITTINGS
ASTM F441
CPVC SCHEDULE 40 & 80 PIPES
DIN-8079
CPVC PIPES DIMENSION
DIN-8080
CPVC PIPES GENERAL QUALITY REQUIREMENTS AND TESTING
BS 7291/4
CPVC PIPES AND FITTINGS FOR HOT AND COLD WATER DISTRIBUTION
NFT 54-014-1/2
CPVC PIPES AND FITTINGS FOR HOT AND COLD WATER DISTRIBUTION
EN-ISO 15877:2003
PLASTICS PIPING SYSTEMS FOR HOT AND COLD WATER INSTALLATIONS -CHLORINATED POLY VINYL CHLORIDE (PVC – C)
BUREAU OF INDIAN STANDARDS SPECIFICATIONS PLASTIC PIPES & FITTINGS
PRESSURE PIPES FOR WATER SUPPLY & IRRIGATION (TABLE OF DIMENSIONS OF PIPES TO IS: 4985-1968)
PLUMBING PIPES
APPLICATIONS OF PVC PIPES & FITTINGS
1. FOR TRANSPORTATION OF WATER:
AND IS USED:-
2. TUBE WELLS:-
3. CHEMICAL PROCESSING PLANTS:-
4. DUCTING FOR POWER AND COMMUNICATION CABLES:
FOR TRANSPORTATION OF PULVERIZED MATERIALS
ADVANTAGES OF USING PVC PIPES
1. IT IS ECONOMICAL:
2. IT RESISTS CORROSION:
3. NON-ENRUSTATION:
4. LIGHT WEIGHT:
5. EASE OF INSTALLATION:
USES AND APPLICATION OF HDPE PIPES
INDUSTRIES
SPECIAL SERVICES
APPLICATIONS
SUBMARINE PIPELINES
RELINING – NEW PIPES IN OLD
SEWER PIPES
SLURRY TRANSPORTATION
IRRIGATION
DOMESTIC GAS DISTRIBUTION
CHEMICAL PROCESS PIPING
B.I.S. SPECIFICATION
CONSUMPTION PATTERN OF PVC RIGID PIPES
PVC PIPES OFFER THE FOLLOWING ADVANTAGES:-
TREND IN INCREASE IN DEMAND
TREND GROWTH RATE IN INCREASE OF DEMAND = 15%
ENHANCED RECYCLING PROPERTIES FOR PVC PIPES
MANUFACTURERS AND EXPORTER OF PVC PIPES
PVC PIPE MANUFACTURERS/EXPORTERS RAW MATERIAL SECTION
PVC RESIN:
DIMENSION OF PVC PIPE
PVC PIPE & FITTINGS DIMENSIONS (SCH 40 / SCH 80)
FORMULATION FOR PVC RIGID PIPES
FORMULATION -I
PVC FLEXIBLE PIPES (AGRICULTURAL PIPES)
PROCESS OF MANUFACTURE
PLUMBING PIPES
USES & APPLICABILITY OF PVC COMPOUNDS
BUILDING AND CONSTRUCTION:
PACKAGING:
MISCELLANEOUS:
MANUFACTURING PROCESS OF PVC PIPES
PROCESS OF MANUFACTURE OF RIGID PIPES
TWIN SCREW EXTRUDERS
EXTRUSION DIES
EXTRUSION LINES:-
A) EXTRUSION SECTION:
B) MELT FORMING SECTION:
C) CONVERSION INTO THE FINAL PRODUCT:
PVC PIPE FITTINGS:-
PLASTICIZER OF PVC
FILLERS OF PVC
STABILIZERS
PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC PIPES
PROCESS OUTLINES OF HDPE PIPES EXTRUSION
PROCESSING DETAILS OF HDPE PIPES
EXTRUDER
FEED HOPPER
BARREL
SCREW
DIE
WATER COOLING TUB
PROCESS FLOW CHART
DETAILS OF MANUFACTURING HDPE PIPES
EXTRUSION PROCESS
WORKING PRINCIPLE
EXTRUSION PROCESS PARAMETERS
ADVANTAGES
DISADVANTAGES
DETAILS OF PLASTICS EXTRUSION PROCESS
EXTRUDER HEATER
BLOCK DIAGRAM OF THE PLASTIC EXTRUSION PLANT
TEMPERATURE SECTION OF PVC PLANT
HEATER SPECIFICATION OF PLASTIC EXTRUSION SYSTEM
PLASTIC EXTRUSION SCREW
PLASTIC EXTRUSION SCREW MODEL
RAW MATERIALS
A. HDPE GRANULES
B. BLACK MASTER BATCH
C. ANTI-OXIDANT
QUALITY CONTROL OF HDPE PIPES
VISUAL INSPECTIONS
MECHANICAL INSPECTION
OTHER QC TESTS CAN INCLUDE:
TECHNICAL DETAILS OF PLASTICS PIPE MANUFACTURE
INCOMING RAW MATERIAL INSPECTION
RESIN HANDLING FOR MOISTURE CONTENT AND TEMPERATURE
RESIN STORAGE AND CONVEYANCE
RESIN FEEDING
TESTING
(A) TYPE TEST
(B) ACCEPTANCE TEST
(C) LONGITUDINAL REVERSION PERFORMANCE TEST
APPRATUS
1. AIR OVEN
2. THERMOMETER
TEST SPECIMENS
PROCEDURE
MARKING
PLASTICS PIPE INDUSTRY IN INDIA
PLASTIC PIPES AND THE BUILDING INDUSTRY
CPVC BETTER THAN OTHER PLASTIC PIPES
COMPETITORS IN PLASTIC PIPE INDUSTRY
WHY TRUST LUBRIZOL FOR PLASTIC PIPES IN INDIA?
LUBRIZOL: CHOICE FOR PLASTIC PIPES IN INDIA
PVC PIPE MARKET IN INDIA
MARKET INSIGHTS
GROWTH OF THE AGRICULTURAL SECTOR IN INDIA PROVIDES AN OPPORTUNITY FOR THE INDIA PVC PIPES MARKET
RISING ACCEPTANCE OF CPVC PIPES IS EXPECTED TO DRIVE THE GROWTH OF INDIA PVC PIPES MARKET
RAW MATERIAL INSIGHTS
APPLICATION INSIGHTS
INDIA PVC PIPES MARKET BY APPLICATION
STRATEGIC INSIGHTS
INDIA PVC PIPES MARKET SEGMENTATION
INDIA PVC PIPES MARKET – BY TYPE
INDIA PVC PIPES MARKET – BY MATERIAL
INDIA PVC PIPES MARKET – BY APPLICATION
POLYMER PIPE IN INDIA
INDIRECT GROWTH ACCELERATORS
CHALLENGES, OPPORTUNITIES, AND TRENDS
GLOBAL UNCERTAINTIES
MIXED IMPORTS AND SOURCING OF RAW MATERIALS
INDUSTRY CONSOLIDATION:
LOWER USAGE OF LEAD:
USE OF CALCIUM AND ZINC:
GLOBAL MARKET OF PVC PIPES
GLOBAL PVC PIPES MARKET SIZE, 2022-2027 (IN MILLION TONS)
GLOBAL PVC PIPES INDUSTRY DRIVERS/CONSTRAINTS:
GLOBAL PVC PIPES MARKET SHARE, BY APPLICATION (IN ‘000 TONS)
REGIONAL INSIGHTS:
COMPETITIVE LANDSCAPE:
MARKET POSITION OF INDIAN HDPE PIPES
OPPORTUNITIES OF HDPE PIPES
MARKET BY APPLICATION
MARKET BY GRADE TYPE
MARKET BY DIAMETER TYPE
MARKET BY PRESSURE RATING
GLOBAL MARKET POSITION OF HDPE PIPES
THE INDIAN PLASTIC PIPES MARKET
TYPES OF PLASTIC PIPES APPLICATION
MARKET SIZE OF PLASTIC PIPES AS PER APPLICATION
INDUSTRY ANALYSIS WITH PORTER’S 5 FORCES MODEL
BARGAINING POWER OF SUPPLIERS
BARGAINING POWER OF BUYERS
INTERNAL RIVALRY
ENTRY
THREAT OF SUBSTITUTES
GROWTH DRIVERS OF PLASTIC PIPES INDUSTRY
SOME KEY HIGHLIGHTS WHICH GREATLY AFFECTS THE GROWTH OF PLASTIC PIPE INDUSTRY:
OTHER MEASURES
SWOT ANALYSIS
STRENGTHS
WEAKNESSES
OPPORTUNITIES
THREATS
SEWER RINGFIT PIPES AND SEWER SELFIT PIPES
DOMESTIC USE
INDUSTRIAL
OTHER
MANUFACTURERS/SUPPLIERS OF HDPE PIPE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PVC RESIN
SUPPLIERS OF HDPE GRANULES
SUPPLIERS OF BLACK MASTER BATCH
SUPPLIERS OF ANTIOXIDANT
SUPPLIERS OF COMPLETE HDPE PIPE PLANT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSOR
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
