VEGETABLE CRATE (PLASTIC)

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India’s diverse climate ensures availability of all varieties of fresh fruits & vegetables. It ranks second in fruits and vegetables production in the world, after China. As per National Horticulture Database published by National Horticulture Board, during 2015-16, India produced 90.2 million metric tonnes of fruits and 169.1 million metric tonnes of vegetables. The area under cultivation of fruits stood at 6.3 million hectares while vegetables were cultivated at 10.1 million hectares.

India is the largest producer of ginger and okra amongst vegetables and ranks second in production of potatoes, onions, cauliflowers, brinjal, Cabbages, etc. Amongst fruits, the country ranks first in production of Bananas (25.7%), Papayas (43.6%) and Mangoes (including mangosteens and guavas) (40.4%).

The vast production base offers India tremendous opportunities for export. During 2019-20, India exported fruits and vegetables worth Rs. 9,182.88 crores/ 1,277.38 USD Millions which comprised of fruits worth Rs. 4,832.81 crores/ 668.75 USD Millions and vegetables worth Rs. 4,350.13 crores/ 608.48 USD Millions.

Grapes, Pomegranates, Mangoes, Bananas, Oranges account for larger portion of fruits exported from the country while Onions, Mixed Vegetables, Potatoes, Tomatoes, and Green Chilly contribute largely to the vegetable export basket.

The major destinations for Indian fruits and vegetables are Bangladesh, UAE, Netherland, Nepal, Malaysia, UK, Sri Lanka, Oman and Qatar.

Though India’s share in the global market is still nearly 1% only, there is increasing acceptance of horticulture produce from the country. This has occurred due to concurrent developments in the areas of state-of-the-art cold chain infrastructure and quality assurance measures. Apart from large investment pumped in by the private sector, public sector has also taken initiatives and with APEDA’s assistance several Centers for Perishable Cargoes and integrated post harvest handling facilities have been set up in the country. Capacity building initiatives at the farmers, processors and exporters’ levels has also contributed towards this effort.

Injection moulding is one of the most important processes used in plastic goods manufacture both in terms of volume of thermoplastics handled and the range of products manufactured. The original injection moulding machines were similar in design to metal die casting machine, when this process was developed in 1934 for the rapid molding of thermoplastics. During the subsequent years, especially as experience and increase in understanding of processing characteristics of plastics led to the improvements in the design of such machines, this technique has proved highly successful and today the great bulk of thermoplastics are manufactured by this technique. The injection moulding machine is now a sophisticated integrated piece of equipment and includes all the mechanisms and controls required to carry out successful each step of the injection molding process completely in a single unit. During the past two decades the demand has grown for larger and larger capacity machines and today it is possible to inject as much a 5 kgs of material at one shot injection molding process has inherent advantages of high degree of repetitive accuracy and adaptability for the production of a wide range of components. The process of injection moudling can be applied with Modification in that the plasticizing chamber contains enough material to fill the mold several times.

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Description

INTRODUCTION
USES AND APPLICATION
B.I.S. SPECIFICATION
TOP VEGETABLE PRODUCING STATES IN INDIA
KEY STATES FOR TOP 5 VEGETABLES IN INDIA
OVERVIEW OF AGRICULURE IN INDIA
MARKET OVERVIEW OF PLASTIC CRATES
SOME MAJOR PLAYERS IN THIS MARKET ARE AS FOLLOWS –
MANUFACTURING PROCESS OF PLASTIC CRATES
BASIC STEPS IN INJECTION MOULDING
BASIC STEP 1: PRODUCT DESIGN
BASIC STEP 2: MOLD DESIGN
BASIC STEP 3: THE MANUFACTURING PROCESS
TOOLING
MOLD BASE
PROCESS IN DETAILS
PLASTICIZING
INJECTION
AFTER FILLING
COOLING AND MOULD RELESE
TIME CYCLE
FLOW DIAGRAM FOR THE MANUFACTURING (INJECTION MOULDED GOODS)
INJECTION MOULDING
INJECTION MOLDING MACHINE
MOLD
MOLDING
MOLDING CONDITION
PLASTIC CRATE MOULDS
FRUITS CRATE
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIER OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
POLY PROPYLENE GRANULES
RAW MATERIALS CALCULATION

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

800 Nos/Day

Land & Building

(10,000 sq.ft.)

Plant & Machinery

US$ 131428

Rate of Return

28%

Break Even Point

56%