VIBRATED CASTED/VERTICAL CASTING R.C.C PIPE MAKING PLANT

Concrete is a building material made by thoroughly mixing cement; sand; aggregate, such as gravel or crushed stone; and water in desired proportions. The cementitious material usually is hydraulic cement that sets and hardens in water. Initially, the concrete mix is a plastic material that assumes the shape of the mold into which it is cast. The mixture is poured into a cavity, an excavation in the ground, or a form designed for a specific purpose. After hardening, concrete has the appearance and structure of stone. In fact, it may be thought of as “moldable stone.” When the mixture is deposited in its final position, it is known as cast-in-place concrete. When a concrete product or element is cast elsewhere (whether in a plant or on a field site) and then brought to its final position, it is termed precast concrete.

Precasting is a manufacturing procedure, whereas casting-in-place is a construction procedure. Being a manufacturing operation, precasting can have certain advantages: o Work can be performed at a fixed site with accelerated curing facilities. o A single location for batching and mixing concrete can be provided, o A convenient source of water and other raw materials can be used, o A location convenient to transportation facilities can be selected, o Mass production techniques can be employed. o Opportunities for storing product and working under shelter reduce the impacts of cyclical demand and weather conditions.

RCC pipes are classified as pressure and non pressure pipes viz. NPI, NP2, NP3, P1, P2, P3 for use in specific conditions. These pipes are made from cement, coarse and fine aggregate, sand, mild steel and HT rods and bars

In IS 458, RCC pipes are classified in two major categories i.e. Non Pressure Pipes and Pressure Pipes. Pressure Pipes are further divided according their capacity to withstand hydrostatic pressure.

INTRODUCTION
USES AND APPLICATION
APPLICATIONS
B.I.S. SPECIFICATION
MARKET SURVEY
1. INDUSTRY STRUCTURE & DEVELOPMENT:
2. OPPORTUNITIES AND THREATS:
3. SEGMENT-WISE ACTIVITY:
(A) WATER SUPPLY AND SEWERAGE PROJECTS:
(B) BAR WRAPPED STEEL CYLINDER (BWSC) PIPES/PRESTRESSED
CONCRETE CYLINDER PIPES (PCCP):
(C) RAILWAY SLEEPERS:
(D) NATIONAL RIFLE DIVISION:
3. OUTLOOK:
4. RISKS & CONCERNS:
5. INTERNAL CONTROL SYSTEMS:
6. FINANCIAL PERFORMANCE WITH RESPECT TO OPERATIONAL
PERFORMANCE:
7. HUMAN RESOURCES AND INDUSTRIAL RELATIONS:
8. CAUTIONARY STATEMENT:
EXPORT DATA OF RCC HUME PIPE
TOTAL VALUE & VOLUME OF EXPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
IMPORT DATA OF RCC PIPE
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
PRESENT MANUFACTURERS/SUPPLIERS OF R.C.C PIPE
MANUFACTURING PROCESS FOR R.C.C PIPE
THERE ARE BASICALLY 2 PROCESSES OF MANUFACTURING THESE PIPES:
VERTICAL VIBRATED DRY CAST METHOD:
ADVANTAGES OF VIBRATED CASTING PROCESS
SAVINGS IN CEMENT.
MATERIALS:
CEMENT:
AGGREGATES:
REINFORCEMENT:
WATER:
CONCRETE:
1. STORAGE OF RAW MATERIAL
2. MATERIAL HANDLING
3. CONCRETE BATCHING
4. REINFORCEMENT FABRICATION
5. VERTICAL VIBRATION CASTING PROCESS
6. OFF BEARING AND CURING
7. TESTING
8. MARKING
PROCESS FLOW CHART
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
PORTLAND CEMENT
SUPPLIERS OF AGGREGATES
SUPPLIERS OF CONCRETE SAND
SUPPLIERS OF HARD DRAWN STEEL WIRE
SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET