Description
INTRODUCTION
PROPERTIES OF DETERGENTS AND USES
PROPERTIES OF WASHING SOAP AND WASHING POWDER
USES AND APPLICATION
MARKET OVERVIEW OF WASHING POWDER AND WASHING SOAP
B.I.S. SPECIFICATION
MANUFACTURERS/SUPPLIERS/ EXPORTERS OF SOAPS AND DETERGENTS
FORMULATION AND ITS MANUFACTURE OF WASHING SOAP
INGREDIENT DOSING
SLURRY PREPARATION
COOLING AND REFINING
EXTRUSION
CUTTING OR
CONDITIONING OR
STAMPING
PACKING
FUNCTION OF VARIOUS COMPONENTS OF THE DETERGENT CAKE
1. ACTIVE ORGANIC COMPOUND
2. CARBOXY METHYL CELLULOSE
3. PHOSPHATE BUILDERS
4. SODIUM PERBORATE
5. OPTICAL WHITENING AGENT
6. FOAM BOOSTER
RAW MATERIAL REQUIREMENT
MANUFACTURE OF DETERGENT CAKE
PROCESS – I
(BASIS: -1 TON OF DETERGENT CAKE PER DAY)
PROCESS – 2
1. FORMULATION: FOR 500 KG BATCH.
PROCESS OF MANUFACTURE FOR FORMULA I.
1. CONCENTRATION OF SLURRY
2. MAKING OF CAKE/BAR
3. PACKING OF DETERGENT CAKE/BAR
4. DESPATCHING OF DETERGENT CAKE/BAR
FLOW SHEET OF DETERGENT BAR PROCESSING
VARIOUS OTHER FORUMULATIONS
MANUFACTURING PROCESS OF DETERGENT POWDER
THE COMPOSITION OF A GOOD QUALITY DETERGENT CAN BE WRITTEN
AS UNDER:-
THERE ARE THREE PROCESSES WHICH CAN BE USED FOR
MANUFACTURE OF DETERGENT POWDER.
FORMULATION OF DETERGENT POWDER (LOW COST)
FORMULATION OF DETERGENT POWDER (MEDIUM COST)
FORMULATION OF DETERGENT POWDER (HIGH COST)
SOME OTHER FORMULATION OF DETERGENT POWDER
(BASIS: -1 TON OF DETERGENT POWDER PER DAY)
PROCESS – 2
FORMULATION
1. FORMULATION: FOR 500 KG BATCH.
2. FORMULA: FOR 100 KG. BATCH
PROCESS OF MANUFACTURE FOR FORMULA I.
FORMULATION
MANUFACTURING PROCESS OF HAND WASHING DETERGENT POWDER
FORMULATION
PROCESS
PROCESS DETAILS
FORMULATION OF WASHING DETERGENT POWDER
DETRGENT POWDER BY SPRAY DRYING
SPRAY DRYING TOWER PROCESS
PROCESS OF MANUFACTURE OF WASHING DETERGENT POWDER
SURF EXCEL TYPE DETERGENT POWDER
FORMULATION – 1
PROCESS
PROCESS OF MANUFACTURE OF WASHING DETERGENT POWDER
(WHEEL TYPE)
HIGHER GRADE/QUALITY ARIEL TYPE DETERGENT POWDER
FORMULATION – 1
PROCESS
FORMULATION OF DETERGENT POWDER
FORMULATION OF DETERGENT POWDER, SURF EXCEL TYPE
FORMULATION OF DETERGENT POWDER, WHEEL TYPE
OTHERS FORMULATION AND PROCESS OF GOOD QUALITY
DETERGENT POWDER
METHOD OF PERFORMANCE OF TEST FOR SURFACE ACTIVE AGENTS
PART-I RELATIVE DESPERSING POWDER
SURFACE ACTIVE AGENTS
OUTLINE OF METHOD
APPARTUS
WHITE OIL-
PREPARATION OF SOLUTIONS
PROCEDURE
CALCULATION AND REPORTING
CALCULATION
PART – II RELATIVE EMULSIFYING POWER
OUTLINE OF METHOD
REAGENTS
LIQUID PARAFFIN
APPARATUS
PREPARATION OF STOCK SOLUTION
PROCEDURE
CALCULATION AND REPORTING
PART – V WETTING POWER
OUTLINE OF THE METHOD
APPARATUS
PROCEDURE
COMPLETE PLANT AND MACHINERY SUPPLIERS FOR SOAP, DETERGENT
CAKE AND POWDER
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF MAKING & PACKAGING
SUPPLIERS OF PULVERISER
SUPPLIERS OF MIXERS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF DG SETS
SUPPLIERS OF RAW MATERIALS FOR DETERGENTS
SUPPLIERS OF ACID SLURRY
SUPPLIERS OF SODA ASH
SUPPLIERS OF CARBOXY METHYL CELLULOSE
SUPPLIERS OF OPTICAL WHITENING AGENTS
SUPPLIERS OF ENZYMES
SUPPLIERS OF SODIUM TRIPOLY PHOSPHATE
SUPPLIERS OF SODIUM SULPHATE
SUPPLIERS OF SODIUM SILICATE
SUPPLIERS OF PERFUME
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)