Description
INTRODUCTION
GENERALLY, THERE ARE TWO TYPES OF LIQUID DETERGENTS.
PROPERTIES OF WASHING SOAP AND WASHING POWDER
USES AND APPLICATION
PROPERTIES OF SHAMPOO
USE AND APPLICATION OF SHAMPOO
B.I.S. SPECIFICATIONS
SKIN LOTION INGREDIENTS
MOISTURIZING INGREDIENTS
OTHER INGREDIENTS
MARKET SURVEY
CAPITALISING ON REGIONAL DEMAND
THE SOAPS AND DETERGENTS AND COSMETICS INDUSTRIES IN ZAMBIA
AND SOUTH AFRICA
THE COSMETICS MARKET IN SOUTH AFRICA AND ZAMBIA
MAPPING THE COSMETICS AND SOAPS AND DETERGENTS VALUE
CHAIN INDUSTRIES
SOURCING UPSTREAM INPUTS
FACTORS AFFECTING FIRM COMPETITIVENESS
SCALE
PACKAGING
STANDARDS AND REGULATIONS
GROWTH CONSTRAINTS
BARRIERS TO ACCESSING SUPERMARKETS AND EXPORT MARKETS
ZAMBIA
COMPETITION FROM IMPORTS
OTHER CONSTRAINTS
GROWTH OPPORTUNITIES
NATURAL AND ETHNIC PRODUCTS
CONTRACT MANUFACTURING
GETTING THE GOODS TO MARKETS
RIDING ON THE SPREAD OF SUPERMARKETS
TAPPING INTO ALTERNATIVE ROUTES TO MARKETS
SALONS AND SPAS
DIRECT MARKETING
HOTELS
CLEANING SERVICES
MANUFACTURERS/SUPPLIERS
MANUFACTURING PROCESS OF DETERGENT POWDER (SPRAY DRYING METHOD)
DETERGENT POWDER MANUFACTURE
STEP 1 – SLURRY MAKING
STEP 2 – SPRAY DRYING
STEP 3 – POST DOSING
TABLE 2 – THE INGREDIENTS OF DETERGENT BASE POWDER
ENVIRONMENTAL IMPLICATIONS
SYNTHETIC DETERGENT BIODEGRADABILITY
DETERGENT POWDER
ROLE OF THE LABORATORY
STANDARD DETERGENT POWDER MANUFACTURING PLANT CONSISTS
OF MIXING, DRYING AFTER DRYING PACKAGING AND ANTIPOLLUTION
UNITS.
MANUFACTURING OF DETERGENT POWDER
PROCESS – I
PROCESS – 2
PROCESS OF MANUFACTURE OF WASHING DETERGENT POWDER
SURF EXCEL TYPE DETERGENT POWDER
PROCESS OF MANUFACTURE OF WASHING DETERGENT POWDER
HIGHER GRADE/QUALITY DETERGENT POWDER
FORMULATION OF DETERGENT POWDER
FORMULATION OF DETERGENT POWDER, SURF EXCEL TYPE
FORMULATION OF DETERGENT POWDER, WHEEL TYPE
OTHERS FORMULATION AND PROCESS OF GOOD QUALITY DETERGENT POWDER
THE FOLLOWING FORMULATIONS ARE FOR MANUFACTURE OF DETERGENT POWDER:-
THE GRINDING MACHINE
RAW MATERIALS
METHODS FOR PERFORMANCE TESTS FOR SURFACE ACTIVE AGENTS
PART-I RELATIVE DESPERSING POWDER
SURFACE ACTIVE AGENTS
OUTLINE OF METHOD
APPARATUS
WHITE OIL-
PREPARATION OF SOLUTIONS
PROCEDURE
CALCULATION AND REPORTING
PART – II RELATIVE EMULSIFYING POWER
OUTLINE OF METHOD
REAGENTS
LIQUID PARAFFIN
APPARATUS
PREPARATION OF STOCK SOLUTION
PROCEDURE
CALCULATION AND REPORTING
PART – V WETTING POWER
OUTLINE OF THE METHOD
APPARATUS
PROCEDURE
FORMULATION OF DETERGENT POWDER
SURF EXCEL TYPE DETERGENT POWDER
FORMULATION OF LIQUID LAUNDRY DETERGENT
MANUFACTURING PROCESS OF LIQUID DETERGENT
MANUFACTURING PROCESS OF LIQUID DETERGENT IN DETAILS
FORMULATIONS FOR LIQUID DETERGENT FOR WOOL,
COLD WATER WOOL DETERGENTS
OTHER FORMULATIONS FOR LIQUID DETERGENTS
FORMULA 1:
FORMULA NO.2
FORMULA NO.3
MANUFACTURING PROCESS
FOR LIQUID DETERGENT FOR WOOL
PROCESS FLOW DIAGRAM
GENERAL PROCESS OF MANUFACTURE OF LIQUID DETERGENT
THUS THE BATCH REQUIRES:
DETAILS OF RAW MATERIALS FOR SHAMPOOS
1. OPACIFYING AGENTS
OPACITY OR PEARLESCENCE EFFECT IS PROVIDED BY:-
2. CARIFYING AGENTS
TRANSPARENCY EFFECT:-
3. FINISHING AGENTS
4. SEQUESTERING AGENTS
5. CONDITIONING AGENT
6. THICKENING AGENTS
7. FOAM BUILDERS
8. PRESERVATIVES
9. ANTIDANDRUFF COMPOUNDS
COLOURS:-
PRESERVATIVES:-
PERFUMES:-
WATER:-
VARIOUS FORMULATIONS
1. LIQUID SHAMPOOS:
FORMULA NO.1
FORMULATION NO.2
2. VEGETABLE OIL SHAMPOO
FORMULA OIL SHAMPOO
FORMULA NO. 2
3. EGG SHAMPOO:
ALMOND SHAMPOO
TONIC SHAMPOO
TRANSPARENT CLEAR LIQUID SHAMPOO:-
FORMULATION – 1
FORMULATION – 2
FORMULATION – 3
FORMULATIONS
1. SHAMPOOS:-
2. COCONUT OIL SHAMPOO:
3. TRIETHANOLAMINE SHAMPOO
MANUFACTURING PROCESS (SHAMPOO)
THE FORMULATION BEING DEALT WITH IS AS DESCRIBED BELOW:
PROCESS FLOW SHEET DIAGRAM (SHAMPOO)
MANUFACTURING PROCESS FOR COCONUT OIL SHAMPOO
1. COLD PROCESS
2. HOT PROCESS
ANALYSIS OF SHAMPOOS
GENERAL ANALYSIS:-
NET CONTENTS:-
DESCRIPTION OF SHAMPOO:-
PH OF SHAMPOO:-
ASH AT 600OC:-
EXAMINATION OF ASH:-
NON-VOLATILE MATTER AT 105OC:-
TEST FOR AMMONIA:-
TEST FOR BASIC NITROGEN COMPOUNDS INCLUDING AMMONIA:-
DETERMINATION OF WATER BY TOLUENE DISTILATION:-
ETHYLENEDIAMINETETRAACETIC ACID:-
LANOLIN AND/OR STEROLS:-
WATER-SOLUBLE GUMS:-
FORMULATIONS OF BODY LOTION
FORMULATION OF BODY LOATION
FORMULATION OF BODY LOATION
GENERAL STAPS FOR MANUFACTURE LOTION
MANUFACTURING LOTIONS AND CREAMS CAN BE COMPLETED IN TWO CYCLES:
A TYPICAL OIL-IN-WATER MANUFACTURING PROCESS MIGHT GO LIKE THIS:
THE PROCESS OF LOTION MAKING
THE PROBLEMS OF TRADITIONAL LOTION MIXER
THE SOLUTION OF LOTION MANUFACTURING
SUPPLIERS OF RAW MATERIALS IN AFRICA
SUPPLIER OF LINEAR ALKYL BENZENE SULFONATE IN AFRICA
SUPPLIER OF CARBOXY METHYL CELLULOSE IN AFRICA
SUPPLIERS OF RAW MATERIALS
LINEAR ALKYL BENZENE (LAB)
CARBOXY METHYL CELLULOSE (CMC)
SODIUM SILICATE
SODIUM SULPHATE
DETERGEN FRAGRANCES/PERFUMES
DETERGENT ENZYMES
SUPPLIERS OF DETERGENTS MACHINES IN AFRICA
SUPPLIERS OF PLANT AND MACHINERY
STORAGE VESSEL
PACKAGING MACHINE
INSTRUMENTATION AND PROCESS CONTROL EQUIPMENTS
MATERIAL HANDLING EQUIPMENTS
LABORATORY EQUIPMENTS
D.G. SETS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET