YARN DYEING (POLYESTER AND NYLON)

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         The fact that dyes in solution in the dye bath leave the bath and are sobned by the fibre/yarn material during the dyeing process has been of interest to chemist and physicists for many years.   Theories  of  dyeing  the  describe  the  Sorption   (or desorption)  process and the resulting dye-fiber bonds using  the tools of thermodynamics have increased in  complexity  over  the year. Further more, it must be recognised that the dyeing process in dynamic in nature. It normally entails changes in the dyeing temperature the dye concentration the bath composition  and  the fiber structure.

Affinity and diffusion are fundamental aspect of the dyeing process. The former describes the force by which the dye is attracted by the fiber and the latter describes the speed with which it travels within the fiber/yarn a from areas  of  higher concentration to areas of lower concentration. Alone or together with fiber characteristics, affinity and diffusion determine the speed of dyeing, its temperature  dependency,  the  equilibrium exhaustion of the dye, and some of its fastness properties.

INTRODUCTION
PROPERTIES OF POLYESTER FIBRES
PROPERTIES OF DISPERSE DYES
DISPERSE DYES AND ITS CLASSIFICATION
USES AND APPLICATION
B.I.S. SPECIFICATION
MARKET SURVEY
MAJOR PLAYERS IN TEXTILE INDUSTRY
DYES USED IN POLYESTER YARN DYEING
PROCESS OF MANUFACTURE OF POLYESTER YARN DYEING
PREPARATION FOR DYEING OF POLYESTER YARN
PROCESSING DETAILS AND MECHANISM  OF POLYESTER DYEING
METHED OF DISPERSE DYEING
POLYESTER DYEING RECIPE
STAGES AND PARAMETERS IN POLYESTER YARN DYEING
SEQUENCES IN POLYESTER YARN DYEING
PROCESS FLOW DIAGRAM
METHOD OF NYLON YARN DYEING
PROCESS FLOW DIAGRAM
DETAILS OF YARN CONDITIONING
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF RAW MATERIALS FOR YARN DYEING
SUPPLIERS OF PLANT & MACHINERY FOR YARN DYEING

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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Additional information

Plant Capacity

4.00 Tons/day

Land & Building

(4000 Sq.Mtr) Rs 2.35 Cr

Plant and Machineries

Rs 3.00 Cr

Working Capital for 1 Month

Rs.1.82 Cr

Total Capital Investment

Rs 7.35 Cr

Rate of Return

28%

Break Even Point

54%