ZIPPER MANUFACTURING UNIT

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Zippers are vital parts of trousers, some kinds of skirts, dresses, bags, etc. Zippers gain popularity a few decades ago as substitute for buttons. First there were zippers made of metal, but metal zippers are by and large replaced by plastic or nylon zippers.

Zippers are mechanical slide fasteners. A zipper closer a placket when two rows of interlining elements (teeth, scoops, or coil) are drawn together by a slider. Zippers allow garment to expand for dressing and to become smooth and fitted when closed. They may provide closer, smoother garment fit and accept more seam stress than buttons, snaps, or other closures. When used as closures, they are essential to the performance of garments since zipper failures often render garments unusable. Many zipper are also used for their aesthetic value such as those with elaborate or ornate pulls, decorative zipper tapes, or colour-coordinated chains.

Zipper is a closure or fastener that is normally used to make permanent and semi permanent connections between the garment panels and joints that could be unfastened and fastened. It is a popular device for temporarily joining two edges of fabric. They are purely functional as well as decorative sometimes. The ‘zipper’ was introduced in 1893 at the Chicago World’s Fair then with the name of ‘Clasp Locker’. Initially, during the 1930s zippers were elements in children’s clothing for aiding them to dress themselves more easily. Zippers came into public interest in 1937 through the fashion designers in France who used them on men’s trousers. It is used in clothing, luggage, and other bags, sporting goods, camping gear, and other daily-use items.

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Description

INTRODUCTION
HISTORY OF ZIPPER
INVENTION OF THE ZIPPER
NAMING THE ZIPPER
THE BATTLE OF THE FLY
PROJECT LOCATION
GEOGRAPHY
CLIMATE
MAP
HOW TO REACH BENGALURU:
BY AIR:
BY TRAIN:
BY BUS:
COMPONENTS & ANATOMY OF ZIPPER
ANATOMY OF ZIPPER
COMPONENTS
COMPONENTS OF A ZIPPER
STRUCTURE OF A ZIPPER
METAL ZIPPER
PLASTIC MOLDED ZIPPER
SLIDER
ELEMENTS
TAPE
TYPES OF FUNCTION
HOW TO MEASURE A ZIPPER
STANDARD SLIDER FUNCTIONS
TYPES
MANUFACTURING PROCESS:-
MAKING OF THE METAL ZIPPERS:-
MAKING OF THE PLASTIC ZIPPERS:
TYPES OF ZIPPER USED IN APPAREL INDUSTRY
1. CONCEALED ZIPPER:
2. CONTINUOUS ZIPPER:
DIFFERENT PARTS OF ZIPPER WITH THEIR FUNCTION:
ZIPPERS CONSIST WITH THE BELOW PARTS:
ALL THE ABOVE ZIPPER’S PARTS HAVE MENTIONED IN THE BELOW WITH THEIR FUNCTIONS:
ZIPPER TAPE:
TEETH OR CHAIN:
SLIDER:
SLIDER PIN:
STOPPER:
CHARACTERISTICS OF ZIPPERS
ZIPPER PARTS AND MATERIALS:
ZIPPER TERMINOLOGY BASED ON ASTM D 2050-87:-
APPLICATION OF ZIPPERS
THE APPLICATION SCENARIO OF WIDELY USED ZIPPER SIZES AND TYPES ARE
GIVEN IN THE BELOW TABLE:
RAW MATERIALS
RAW MATERIALS
THE BASIC ELEMENTS OF A ZIPPER ARE:
THE MANUFACTURING PROCESS
MAKING STRINGERS — METAL ZIPPERS
MAKING STRINGERS — PLASTIC ZIPPERS
COMPLETING THE MANUFACTURING PROCESS
MANUFACTURING METHOD OF METAL & PLASTIC ZIPPERS:-
THE PROCESS SEQUENCE OF ZIPPER MANUFACTURING IS SHOWN
FOR METAL ZIPPER
METHOD 1:-
METHOD 2:-
FOR PLASTIC ZIPPER
METHOD 1:-
METHOD 2:-
MARKET SURVEY
MARKET DYNAMICS
SEGMENTATION
KEY PLAYERS
REGIONAL ANALYSIS
MARKET SEGMENTATION
GLOBAL ZIPPER MARKET, BY PRODUCT TYPE
GLOBAL ZIPPER MARKET, BY MATERIAL TYPE
GLOBAL ZIPPER MARKET, BY APPLICATION
LIST OF PRESENT MANUFACTURER IN BANGALORE
QUALITY TESTING 51
ENVIRONMENTAL CORROSION TESTING
RAW MATERIAL SUPPLIERS
NYLON FILM
FABRIC FILM
BRASS WIRE FOR TEETH MAKING
ALUMINUM WIRE/PAINTED WIRE
MONOFILAMENT
FILLER CORD
THREAD 67
MACHINERY SUPPLIERS
RAW MATERIAL PHOTOGRAPHS
NYLON FILM
FABRIC FILM
BRASS WIRE FOR TEETH MAKING
FOR TOP STOP BOTTOM STOPS
BRASS WIRE
ALUMINUM WIRE
PAINTED WIRE
MONOFILAMENT
FILLER CORD
THREAD
SLIDER
TOP/BOTTOM STOPPER FOR METAL ZIPPER
MACHIERY PHOTOGRAPHS
FULL-AUTO CNC GAPPING & STRIPPING MACHINE
FULL-AUTO H-SHAPE BOTTOM STOP PRESSING MACHINE (III)
FULL-AUTO SLIDER MOUNTING MACHINE
FULL-AUTO DOUBLE U TOP STOP PRESSING MACHINE
FULL-AUTO AIR-OPERATED TOWING ZIG-ZAG CUTTING MACHINE
PRODUCT PHOTOGRAPHS

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

96000 Pcs/day
Land & Building

(600 Sq.MT)
Plant & Machinery

US$.95629
Rate of Return

64%
Break Even Point

37%

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