Project report on Bricks - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/bricks/ We Create Industrialist Fri, 14 Aug 2020 05:09:38 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Project report on Bricks - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/bricks/ 32 32 BRICKS FROM FLY ASH https://projectreports.eiriindia.org/product/bricks-from-fly-ash/ Fri, 14 Aug 2020 05:09:38 +0000 https://projectreports.eiriindia.org/?post_type=product&p=14017 Bricks may be made from a no. of different kinds of material, but they must usually possess (can be capable of developing) a certain amount of plasticity. fly ash is one of them. Fly-ash is an industrial waste of thermal power stations using pulverised coal. it is finely divided residue, resulting from the combustion of pulverised coal in the boiler, which is transported by the flue gases and subsequently collected by means of electrical or mechanical precipitators.

There are about 40 major thermal power plants in India which produces about 15 million tones of fly ash every year. Such enormous quantities need huge dumping grounds, and create pollution problems.

Fly ash being a puzzolanie material forms cementations products in conjunction with time and thus find use in civil Engineering Works. In advanced countries fly ash has been used in variety of product during the last 2-3 decades. Whereas in this country a very limited use of fly ash has been made in hydraulic structures. However, very little has been done on the diversified use of lips fly ash viz. in road construction soil slabbing precast block etc.

Even though research and development and suprimental construction has shown that fly-ash can be used with considerable advantages in building construction, the construction industry has still not taken to the use of fly ash to any large extent. The reasons asisigned for this may be.

1. Unawareness of the usefulness of fly ash in conjuction with lime, cement or bricks in the various civil engineering works.

2. Unavailability of ready mix lime fly ash mixture of standard quality.

There is considerable lack of awareness and appreciation about the possibility of use of fly ash in partial replacement of cement to the extent of 15 to 20% without affecting in any way the strength of the structure adversely or producing any other detrimental affect. This report is intended to give the essential technical information and data regarding the use of in building construction and the process and feasibility of making lime fly ash mix which can be used in variety of works.
Flyash lime bricks are chemically bonded bricks manufactured by utilising 80-82% of fly ash, which is a major waste bye-product of pulverised coal fired in Thermal Power Stations, 9-10% of lime, 9-10% of sand and 0.2% of Chemical accelerator (Covered by Central Fuel Research Institute, Dhanbad's patent). The process know-how has been developed by Central Fuel Research Institute, Dhanbad and marketed through National Research Development Corporation, 20-22, Zamroodpur Community Centre, Kailash Colony Extension, New Delhi - 110 048.

For manufacturing flyash lime bricks no firing is needed. Curing in steam for predetermined period is employed to enable the bricks to gain desired strength. Thus, flyash lime bricks satisfy the basic parameters of building units, moreover the bricks are also suitable for the construction of building in coastal areas where normal red clay burnt bricks are found to be affected.

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]]> INTRODUCTION
VARIOUS SPECIAL FEATURES OF FLYASH LIME BRICKS ARE AS FOLLOWS
FLY ASH LIME BRICKS – SPECIFICATION
USES AND APPLICATIONS
ADVANTAGES OF FLYASH SAND LIME BRICKS:
PROPERTIES & CHARACTERISTICS
CHARACTERISTICS OF FLYASH-SAND-LIME BRICKS:
ADVANTAGES OF FLYASH-SAND LIME BRICKS OVER CLAY-BRICKS:
PROPERTIES OF BURNT CLAY FLASH BRICKS:
CLAY-FLYASH BURNT BRICKS:
ADVANTAGES OF CLAY FLY ASH BRICKS:
B.I.S. SPECIFICATION
RAW MATERIAL
1. FLY ASH
2. LIME
3. WATER
4. STAIN CHEMICALS
PROPERTIES & CHARACTERISTICS OF RAW MATERIALS USED
PROPERTIES OF FLY ASH:
PHYSICAL PROPERTIES OF FLY ASHES:
CHEMICAL PROPERTIES OF FLY ASH FROM DIFFERENT THERMAL
POWER STATIONS IN INDIA
COMPARISION PROPERTIES WITH ISI:
CHEMICAL REQUIREMENTS
PHYSICAL REQUIREMENTS
B.I.S. SPECIFICATION FOR LIME:
CLASS A:-
CLASS B:-
CLASS C:-
CLASS D:-
CLASS E:-
CHEMICAL REQUIREMENT:
FLY ASH LIME BRICKS – SPECIFICATIONS:
GENERAL REQUIREMENTS:
DIMENSIONS AND TOLERANCES:
MATERIALS:
FLY ASH:
BOTTOM ASH:
SAND:
LIME:
ADDITIVES:
PHYSICAL CHARACTERISTICS:
COMPRESSIVE STRENGTH:
DRYING SHRINKAGE:
EFFLORESCENCE TEST:
WATER ABSORPTION:
SAMPLING AND CRITERIA FOR CONFORMITY:
TABLE : CLASSES OF BURNT CLAY-FLY ASH BRICKS
GENERAL QUALITY
IMENSIONS AND TOLERANCES:
TOLERANCES:
PHYSICAL REQUIREMENTS:
COMPRESSIVE STRENGTH:
WATER ABSORPTION:
EFFLORESCENCE:
MARKET OVERVIEW OF FLY ASH BRICKS
CURRENT FLY ASH DISPOSAL PRACTICES AND EFFECTS
FLY ASH – A RESOURCE
GOVERNMENT INITIATIVES
PRESENT MANUFACTURERS/SUPPLIERS OF BRICKS FROM FLYASH
VARIOUS FLY-ASH BRICK COMPOSITIONS
FLYASH SAND-LIME BRICKS: (AS PER CBRI)
BURNT CLAY-FLY ASH BRICKS: (AS PER CBRI)
FLY ASH SAND-LIME BRICKS: (AS PER CENTRAL FUEL RESEARCH
INSTITUTE, DHANBAD)
FLY ASH BRICK COMPOSITION : (AS PER ISWAR B. VISAKHAPATNAM)
ANOTHER FLY ASH LIME BRICKS COMPOSITION:
OTHER FLY ASH SAND LIME BRICK COMPOSITION:
SAND-LIME BRICKS COMPOSITION: (AS PER CBRI)
PROCESS OF MANUFACTURE
1. GRINDING & MIXING :
2. PRESSING :
3. REMOVAL & STACKING FOR CURING/AUTOCLAVING :
AUTOCLAVING :
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF FLY-ASH-
SAND-LIME BRICK (AS PER CBRI)
CERTAIN FEATURES
BRICK COMPOSITION:
MAJOR COMPONENTS:
ALIENT TECHNICAL FEATURES:
ENVIRONMENTAL ASPECTS:
MAJOR PLANT EQUIPMENT & MACHINERY:
AS PER TRADITIONAL BRICK PRODUCTION –
TECHNOLOGY PACKAGE:
RED SOILS:-
ADMIXTURE:-
MARINE SOILS:-
MANUFACTURE OF PROCESS OF FLY ASH BRICK
PROCESS OF MANUFACTURE OF SAND-LIME BRICKS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF FLY ASH
SUPPLIERS OF LIME
SUPPLIERS OF GYPSUM
SUPPLIERS OF MACHINERY FOR BRICK MAKING FROM FLY ASH

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> AUTOMATIC BRICK PLANT https://projectreports.eiriindia.org/product/automatic-brick-plant/ Thu, 11 Sep 2014 12:21:53 +0000 http://projectreports.eiriindia.org/?post_type=product&p=2547            Bricks and tiles may be made from a number of different kinds of materials, but they must usually possess (or be  capable of  developing) a certain amount of plasticity, so that clay  and allied  material such as argillaceous shale are,  therefore,  the most important brick making materials.

The  name  clay  is derived from an  old  English  word meaning adhesive or plastic, but many clays are not plastic  when found and all clays cease to be plastic when derived through most clays can be made plastic (to some extent) by mixing them with  a suitable portion of water either directly or after a  preliminary reduction to powder.  It is not, therefore, sufficient to  define all clays as plastic materials.

   Project Report Covers:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> BRICK PLANT https://projectreports.eiriindia.org/product/brick-plant/ Fri, 02 May 2014 12:30:43 +0000 http://projectreports.eiriindia.org/?post_type=product&p=1943 Bricks are the most conventional construction materials  used all over the world.  In India, the availability of clay  suitable for  bricks  making is a most suitable factor for  production  of solid and specialised bricks by mechanised process.  The planning commission  has assessed that as many bricks will be required  in the  country  as  the amount in rupees spent  in  planning.   The number of bricks thus required works out to be a colossal  figure which  is impossible to be met unless mechanisation  is  resorted to.

PROJECT REPORT COVERS:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> Bricks from fly Ash https://projectreports.eiriindia.org/product/bricks-fly-ash/ Sat, 08 Feb 2014 09:38:30 +0000 http://projectreports.eiriindia.org/?post_type=product&p=1082 Bricks  may  be  made  from a  no.  of  different  kinds  of material,  but  they  must usually possess  (can  be  capable  of developing)   a certain amount of plasticity.  fly ash is one  of them.   Fly-ash is an industrial waste of thermal power  stations using  pulverised coal.  it is finely divided residue,  resulting from  the combustion of pulverised coal in the boiler,  which  is transported by the flue gases and subsequently collected by means of electrical or mechanical precipitators.

Project Reports Cover:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> High alumina Refractory Brick Plant https://projectreports.eiriindia.org/product/high-alumina-refractory-brick-plant/ Wed, 22 Jan 2014 08:10:36 +0000 http://projectreports.eiriindia.org/?post_type=product&p=932 Refractories are materials that provide linings for high-temperature furnaces and other processing units. Refractories must be able to withstand physical wear, high temperatures (above 538°C [1000°F]), and corrosion by chemical agents. There are two general classifications of refractories, clay and nonclay. The six-digit source classification code (SCC) for refractory manufacturing is 3-05-005. Clay refractories are produced from fireclay (hydrous silicates of aluminum) and alumina (57 to 87.5 percent). Other clay minerals used in the production ofrefractories include kaolin, bentonite, ball clay, and common clay. Nonclay refractories are produced from a composition of alumina (<87.5 percent), mullite, chromite, magnesite, silica, silicon carbide, zircon, and other nonclays.

Project Reports Cover:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> Bricks from Stone Dust https://projectreports.eiriindia.org/product/bricks-stone-dust/ Thu, 02 Jan 2014 12:53:50 +0000 http://projectreports.eiriindia.org/?post_type=product&p=686 INDIAN RUBBER INDUSTRY

Brick  are  produced  in almost all towns  and  villages  in India, and organised bricks fields are found in the  neighborhood of  large cities. Refractory bricks, a special class  of  bricks, are included under refraction.

Bricks are made of earth or natural clay fly ash, sand  dust which should be sufficiently plastic and should not shrink, crack or  warp  during  drying and burning. Iron oxide in  the  clay  is responsible  for  the characteristics red colour of  Bricks,  and excess of it gives them a bluish black colour.

Project Report Covers:

Introduction
Uses and Applications
Properties
Market Survey with future aspects
Present Manufacturers
B.I.S. Specifications
Manufacturing Process with Formulae
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials
Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials.

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]]> Cellular Lightweight Concrete Bricks (CLC Bricks) https://projectreports.eiriindia.org/product/cellular-lightweight-concrete-bricks-clc-bricks/ Thu, 26 Dec 2013 10:48:43 +0000 http://projectreports.eiriindia.org/?post_type=product&p=502 Bricks remain one of the most important building materials in the country. Brick making is a traditional industry in India, generally confined to rural areas. In recent years, with expanding urbanization and increasing demand for construction materials, brick kilns have to grow to meet the demand. It has directly or indirectly caused a series of environmental and health problems. At a local level (in the vicinity of a brick kiln), environmental pollution from brick-making operations is injurious to human health, animals and plant life. At a global level, environmental pollution from brick-making operations contributes to the phenomena of global warming and climate change. Also, extreme weather may cause degradation of the brick surface due to frost damage. Global warming and Environmental pollution is now a global concern. Cellular Light Weight Technology blocks can be used as an alternative to the red bricks, to reduce Environmental pollution and Global warming. CLC blocks are environment friendly. The energy consumed in the production of CLC blocks is only a fraction compared to the production of red bricks and emits no pollutants and creates no toxic products or by products. It is produced by initially making a slurry of Cement + Fly Ash + Water, which is further mixed with the addition of pre-formed stable foam in an ordinary concrete mixer under ambient conditions. Based on the trial mixes, it is found that compressive strength of CLC blocks is more than the compressive strength of conventional clay bricks. The addition of foam to the concrete mixture creates millions of tiny voids or cells in the material, hence the name Cellular Concrete.

Project Report Covers:

Introduction
Uses and Applications
Properties
Market Survey with future aspects
Present Manufacturers
B.I.S. Specifications
Manufacturing Process with Formulae
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials
Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials.

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]]> Comparison Between Fly ash and cellular light weight Concrete (CLC) Bricks https://projectreports.eiriindia.org/product/comparison-fly-ash-cellular-light-weight-concrete-clc-bricks/ Wed, 11 Dec 2013 12:39:16 +0000 http://projectreports.eiriindia.org/?post_type=product&p=345 Fly ash, also known as flue-ash, is one of the residues generated in combustion, and comprises the fine particles that rise with the flue gases. Ash which does not rise is termed bottom ash. In an industrial context, fly ash usually refers to ash produced during combustion of coal. Fly ash is generally captured by electrostatic precipitators or other particle filtration equipment before the flue gases reach the chimneys of coal-fired power plants, and together with bottom ash removed from the bottom of the furnace is in this case jointly known as coal ash. Depending upon the source and makeup of the coal being burned, the components of fly ash vary considerably, but all fly ash includes substantial amounts of silicon dioxide (SiO2) (both amorphous and crystalline) and calcium oxide (CaO), both being endemic ingredients in many coal-bearing rock strata.
Project Report covers:

Introduction
Uses and Applications
Properties
Market Survey with future aspects
Present Manufacturers
B.I.S. Specifications
Manufacturing Process with Formulae
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials
Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials.

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