LPG Bottling Plant – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org We Create Industrialist Thu, 20 Dec 2018 11:19:23 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg LPG Bottling Plant – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org 32 32 LPG BOTTLING PLANT (CAP: 6000 CYLINDERS/DAY) https://projectreports.eiriindia.org/product/lpg-bottling-plant-cap-6000-cylindersday/ Thu, 24 Aug 2017 08:23:15 +0000 http://projectreports.eiriindia.org/?post_type=product&p=9287 The project profile is on setting up of a Liquefied Petroleum Gas (LPG) Bottling plant for domestic use as

cooking fuel.

LPG is a mixture of commercial butane and commercial propane having saturated
and unsaturated hydrocarbons. LPG is gaseous at normal atmospheric pressure, but may be condensed to the

liquid state at normal temperature, by the application of moderate pressures. Although they are normally used

as gases, they are stored and transported as liquids under pressure for convenience and ease of handling.

Liquid LPG evaporates to produce about 250 times volume of gas. Thus, a large quantity of energy can be

packed, stored, transported and used in small containers.

Most commonly, LPG cylinders are available in compact 5 kg cylinders for rural, hilly and inaccessible areas

and 12 kg as well 14.2 kg cylinders for domestic use. For commercial and industrial use, 19 kg and 47.5 kgs

cylinders are available.

INTRODUCTION
USES AND APPLICATIONS
B.I.S. SPECIFICATION
MARKET SURVEY
SEQUENCE OF OPERATIONS
STAGE - I: RECEIPT OF CYLINDERS
STAGE -II: VISUAL INSPECTION/SEGREGATION – I
STAGE - III: CYLINDER FOR FILLING.
STAGE - IV: TARE WEIGHT MARKING
STAGE - V: FILLING OPERATION
STAGE - VI: CHECK WEIGHING
STAGE - VII: SEGREGATION – II
STAGE - VIII: TIGHTNESS TEST – I
STAGE - IX: SEGREGATION – III 22
STAGE - X: PREPARING CYLINDER FOR TIGHTNESS TEST - II
STAGE - X: TIGHTNESS TEST - II
STAGE - XI: SOAP SOLUTION TEST
STAGE - XII: SEGREGATION – IV
STAGE - XIV: FINISHING OPERATIONS
STAGE - XIII: FINAL INSPECTION
STAGE -XIV: DISPOSAL OF FILLED CYLINDERS IN SOUND CONDITION.
MANUFACTURING PROCESS
PROCESS FLOW CHART
PLANT LAYOUT
LPG FILLING PLANT / LPG BOTTLING PLANTS
LPG CYLINDER FILLING MACHINE
TURNKEY PLANT SUPPLIERS FOR LPG CYLINDER BOTTLING PLANT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF PLANT AND MACHINERIES
PLANT AND EQUIPMENTS LIST

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

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]]> LPG STORAGE & BOTTLING PLANT (CAPACITY 50 MT.- 1500 CYLINDERS/DAY) https://projectreports.eiriindia.org/product/lpg-storage-bottling-plant-capacity-50-mt-1500-cylindersday/ Mon, 27 Jun 2016 12:30:51 +0000 http://projectreports.eiriindia.org/?post_type=product&p=6618 India’s tryst with Liquefied Petroleum Gas (LPG) began in 1955, when the then Burma Shell started marketing LPG in Mumbai. LPG has over the last 6 decades become the most popular kitchen fuel. The expansion story can be written in 2 parts with 1980 as the watershed year. Prior to 1978, marketing of LPG was restricted to the extent of product availability from indigenous sources. Large scale expansion of LPG marketing was undertaken from 1980 with the increase in product availability due to expansion of refineries and setting-up of extraction units. As the popularity of LPG increased, its demand rapidly outstripped the indigenous availability necessitating large scale imports.

In the early years, LPG marketing was restricted to only urban areas. Subsequently, penetration of LPG was slowly expanded to semi-urban and rural areas as well.

Today, LPG in India has reached over 15 crore (15.43 crore as on 1-7-2013) households, which roughly translates to more than 60% of the population. Few would have ever imagined that with its humble beginnings in 1955, and considerable reservations regarding its acceptability, LPG would go on to acquire this popularity one day.

INTRODUCTION
B.I.S SPECIFICATION
MARKET SURVEY
CONSUMPTION OF NON SUBSIDIZED COOKING GAS
MARKET SURVEY (GLOBAL)
CONSUMPTION PATTERN OF LPG IN
ISSUES OF BRANDING IN DOMESTIC LPG IN INDIA
SEQUENCE OF OPERATIONS IN LPG BOTTLING PLANT
MANUFACTURING PROCESS
BULK UNLOADING SYSTEM IN LPG BOTTLING PLANT
PROCESS FLOW CHART
TESTING AND QUALITY CONTROL IN LPG BOTTLING PLANT
PLANT LAYOUT
LPG CYLINDER FILLING MACHINE
PROJECT IMPLEMENTATION SCHEDULES
TURNKEY PLANT SUPPLIERS FOR LPG CYLINDER BOTTLING PLANT
COMPLETE LPG BOTTLING UNIT SETUP ASSISTANCE
SUPPLIERS OF PLANT AND MACHINERIES

APPENDIX – A :

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

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]]> LPG BOTTLING PLANT CAPACITY 25,000 BOTTLES PER DAY EACH OF CAPACITY 12.5 KG. https://projectreports.eiriindia.org/product/lpg-bottling-plant-capacity-25000-bottles-per-day-each-of-capacity-12-5-kg/ Thu, 31 Mar 2016 10:51:08 +0000 http://projectreports.eiriindia.org/?post_type=product&p=6337   The Indian LPG scenario presents a gap between demand & supply. The major utility of LPG is a cooking fuel. It is approximated that LPG is being used by around 20 % of the households in India. In urban areas, LPG is the common fuel, used by around 50 % of the households as fuel for cooking. The market penetration of LPG is 45 %. While the urban market penetration is 88 %, the rural penetration is only 19.6 %.

Over 100 million LPG consumers in the domestic sector in India are serviced through a network of 9365 LPG distributors who are getting supply from 181 LPG
bottling plants located across the country.

LPG is transported from production installations i.e. Refineries, Fractionation plants and Import terminals to the bottling plants through pipelines, Bulk LPG Wagons or Bulk LPG Tank Trucks. This LPG, subsequently, is bottled in 19 Kg, 14.2 Kg and 5 Kg cylinders and is then delivered to commercial consumers and individual households. Bottling operation of LPG is very critical, as LPG is a highly inflammable product and the systems are required to be intrinsically safe. The systems also require very comprehensive fire safety arrangements. A typical LPG bottling plant has the following major energy consuming equipment:-

1. LPG pumps
2. LPG compressors
3. Conveyors
4. Blowers
5. Cold repair facilities including painting
6. Air compressors and air drying units.
7. Transformer, MCC & DG sets
8. Fire fighting facilities
9. Loading and unloading facilities

Some of the LPG bottling plants use a comprehensive monitoring technique for keeping track of energy / fuel Consumption on per ton basis. PCRA's energy audit studies in various LPG plants have found 20-25% energy saving potential in the LPG Plant operations. The following are major energy conservation opportunities in a LPG Plant:

B.I.S SPECIFICATION
MARKET SURVEY OF LPG IN INDIA
CONSUMPTION PATTERN OF LPG IN BANGLADESH
DISTRIBUTION MODEL OF LPG IN BANGLADESH
GLOBAL MARKET REVIEW OF LP GAS
SEQUENCE OF OPERATIONS IN LPG BOTTLING PLANT
MANUFACTURING PROCESS
PROCESS FLOW CHART
PLANT LAYOUT
LPG CYLINDER FILLING MACHINE
TURNKEY PLANT SUPPLIERS FOR LPG CYLINDER BOTTLING PLANT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
COMPLETE LPG BOTTLING UNIT SETUP ASSISTANCE
SUPPLIERS OF PLANT AND MACHINERIES

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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]]> LPG BOTTLING PLANT https://projectreports.eiriindia.org/product/lpg-bottling-plant/ Fri, 24 Jul 2015 13:20:51 +0000 http://projectreports.eiriindia.org/?post_type=product&p=5421 The project profile is on setting up of a Liquefied Petroleum Gas (LPG) Bottling plant for domestic use as cooking fuel.

LPG is a mixture of commercial butane and commercial propane having saturated and unsaturated hydrocarbons. LPG is gaseous at normal atmospheric pressure, but may be condensed to the liquid state at normal temperature, by the application of moderate pressures. Although they are normally used as gases, they are stored and transported as liquids under pressure for convenience and ease of handling. Liquid LPG evaporates to produce about 250 times volume of gas. Thus, a large quantity of energy can be packed, stored, transported and used in small containers.

Most commonly, LPG cylinders are available in compact 5 kg cylinders for rural, hilly and inaccessible areas and 12 kg as well 14.2 kg cylinders for domestic use. For commercial and industrial use, 19 kg and 47.5 kgs cylinders are available.

INTRODUCTION
USES AND APPLICATIONS
B.I.S SPECIFICATION
MARKET SURVEY
SEQUENCE OF OPERATIONS
MANUFACTURING PROCESS
PROCESS FLOW CHART
PLANT LAYOUT
LPG FILLING PLANT / LPG BOTTLING PLANTS
LPG CYLINDER FILLING MACHINE
TURNKEY PLANT SUPPLIERS    FOR LPG CYLINDER BOTTLING PLANT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF PLANT AND MACHINERIES

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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]]> LPG REGULATOR (SIERRA TYPE) PRESSURE REGULATOR INDL. FOR CNG & LPG GASSES https://projectreports.eiriindia.org/product/lpg-regulator-sierra-type-pressure-regulator-indl-cng-lpg-gasses/ Thu, 16 Oct 2014 10:38:05 +0000 http://projectreports.eiriindia.org/?post_type=product&p=2934 The manufacturing process of Sierra Type Pressure  Regulator and inspection of regulator is described under following heads.

(A)  Diecasting and trimming.
(B)  Machining operation and tropicalisation
(C)  Assembly and Inspection.

Pressure Ranges of LPG Regulators  :-

(i)   Nominal  Outlet  Pressure  :      The  basic  rated  outlet pressure  for  a  regulator  desired is when  set  at  50%  rated capacity  at  a  specific  inlet  pressure.  The  nominal  outlet pressure for a domestic LPG regulator is 30 gm/cm2 (equivalent to 300 mm water column).

Project Report Covers:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> L.P.G. BOTTLING PLANT https://projectreports.eiriindia.org/product/l-p-g-bottling-plant/ Fri, 23 May 2014 09:14:59 +0000 http://projectreports.eiriindia.org/?post_type=product&p=2056 Through out the commercial life time of a hydrocarbon  fuel, from  production  at  the  weelhead  to  combustion  in  chamber, considerations  of  fuel  storage  movement,  loss,  safety   and contamination   apply.  These  are  determined  largely  by   the properties  of  the fuel itself and are therefore  controlled  by suitable  property  specifications.  They  are  also   influenced significantly  by  the  design of  the  handling  equipment,  the procedures  adopted and in some cases by the use  of  appropriate fuel additives.

PROJECT REPORT COVERS:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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