Project report on Medical - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/medical/ We Create Industrialist Thu, 18 Aug 2022 10:29:19 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Project report on Medical - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/medical/ 32 32 TECHNOLOGY HAND BOOK ON HOSPITAL DISPOSABLE PRODUCTS (MEDICAL, SURGICAL, BLOOD COLLECTION TUBE, LATEX GLOVES, IV CANNULA, GOWNS, FACE MASK, CATHETER, COTTON BANDAGE, SYRINGES AND NEEDLES) https://projectreports.eiriindia.org/product/technology-hand-book-on-hospital-disposable-products-medical-surgical-blood-collection-tube-latex-gloves-iv-cannula-gowns-face-mask-catheter-cotton-bandage-syringes-and-needles/ Thu, 18 Aug 2022 10:29:18 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15475 TECHNOLOGY HAND BOOK ON HOSPITAL DISPOSABLE PRODUCTS (MEDICAL, SURGICAL, BLOOD COLLECTION TUBE, LATEX GLOVES, IV CANNULA, GOWNS, FACE MASK, CATHETER, COTTON BANDAGE, SYRINGES AND NEEDLES) INTRODUCTION Medical Device Manufacturing a primer Design, Prototyping and Product Development Design and developing Prototyping products Conforming to international Standards Prototype fields of research Pilot Medical Device Manufacturing Cell Manufacturing Medical Device Component Creation 3D Printing Welding Medical Device Software Development Quality Control Packaging Manufacturing medical devices Importance of Testing CE MARKING Meaning of CE Meaning of CE Marking How to obtain CE marking? Medical…

The post TECHNOLOGY HAND BOOK ON HOSPITAL DISPOSABLE PRODUCTS (MEDICAL, SURGICAL, BLOOD COLLECTION TUBE, LATEX GLOVES, IV CANNULA, GOWNS, FACE MASK, CATHETER, COTTON BANDAGE, SYRINGES AND NEEDLES) appeared first on EIRI - eBooks and Project Reports.

]]> TECHNOLOGY HAND BOOK ON HOSPITAL DISPOSABLE PRODUCTS
(MEDICAL, SURGICAL, BLOOD COLLECTION TUBE, LATEX GLOVES,
IV CANNULA, GOWNS, FACE MASK, CATHETER, COTTON BANDAGE,
SYRINGES AND NEEDLES)

INTRODUCTION

Medical Device Manufacturing a primer
Design, Prototyping and Product Development
Design and developing
Prototyping products
Conforming to international Standards
Prototype fields of research
Pilot Medical Device Manufacturing
Cell Manufacturing
Medical Device Component Creation
3D Printing
Welding
Medical Device Software Development
Quality Control
Packaging
Manufacturing medical devices
Importance of Testing

CE MARKING

Meaning of CE
Meaning of CE Marking
How to obtain CE marking?
Medical devices
Regulatory context
Classification and choosing the Conformity Assessment Route
Preparing for the assessment procedure the technical file
Conformity Assessment routes
Final steps to CE mark
Exemptions from CE marking
Active Implantable Medical Deices
In Vitro Diagnostic Medical Devices
Competent Authority
Notified Body
Guide to CE Marking
Reproduce the CE marking
Steps for Class 1 Medical Devices Compliance
Conformity Assessment Procedure

CLEANROOM TECHNOLOGY

Introduction
Humans in Cleanrooms
Contamination Process
Common Cleanroom Contaminants
Best practices for Entrance Rooms, Garment Rooms, Ante rooms
Hand Washing Best Practices for Clean rooms
How to wash hands with Soap & Water in a Cleanroom
Sterile Gloving Technique for Cleanrooms
Cleanroom Gloves
Best Practices for Donning Cleanrooms Gloves
Cleanroom Gowning Procedure and Protocol
Cleanroom Gowning Procedure Checklist
Gowning Order Variations
Sources of contamination
Key Elements of Contamination Control
List of Some of Equipment & Supplies Needed to Clean the Cleanroom
Cleanroom Aparel
Cleanroom Cleaning Supplies
Cleanroom Equipment
Cleanroom Air Showers
Containment Hoods
DI Water Spray Guns
UV Disinfection Equipment
Dessicator Cabinets
Equipment for cleanrooms and labs
Classification of Clean rooms
According to ISO 146441
According to FS 209
According to the EU GMP
Particle Size Range
ISO 5/Grade A
ISO 6/Grade B
ISO 7/Grade C
ISO 8/Grade D
Conventionally Ventilated Cleanrooms
Unidirectional Airflow Cleanrooms
Mixed Flow Cleanrooms
Isolator or Mini environment
Mini Environments
Mixed ar flow
Federal 209e Stardards
Reticle Mini environment was made as a test station for 200mm microelectronic circuit masks
USP Standards
AsTM International Standards
GMP & CGMP Regulations
Cleanroom Garment System
Cleanroom garment fabrics
Cleanroom garment attributes
The balance between comfort and filtration efficiency
Patient safety versus comfort of the personnel
Cleanroom garments in GMP operations
Quality Risk Management
Quality Risk Management Cleanroom garments
Cleanroom use and clean room garments in the future
Testing cleanroom garments
Cleanliness of fabric and (or) garment
Effect of the Garment Design on Dispersion
Comparison of Clothing made from Different Fabrics
Disposable Cleanroom Suit Fabric Types
Spun bonded or Thermal Bond Fabric
Clash Spun Fabric
Melt Blown Fabric
Spun bonded/Melt Blown/Spun bonded (SMS) Fabric
Film Laminates Fabric
Microporous Film Laminate Fabric
General Cleanroom Regulations
Layout of Cleanroom Suite
Cleaning Methods and the Physics of Cleaning Surfaces
Cleaning Methods with Respect to Area type
Step-1 Understanding cleaning and disinfection
Step-2 Selecting the most appropriate agents
Cleaning Method of Cleaning Surfaces
Step-3 Understanding types of disinfectants
Step 4: Validating disinfectants
Step 5: Factors which affect disinfectant efficacy
Step 6: Cleaning materials
Step 7 Cleaning techniques
Step 8: Monitoring cleaning and disinfection efficiency
Cleaning Methods with Respect to Area Type
Choice of Materials
Flooring options
Locating viewing panels
Choose easy to clean doors
Test Methods
ISO Class 1
ISO Class 2
ISO Class 3
ISO Class 4
ISO Class 5
ISO Class 6
ISO Class 7
ISO Class 8
Furniture
Cleanroom Chairs
Cleanroom Tables
Gowning Benches & Racks
General Cleanroom Furniture Considerations
Specifications
Hygiene
Resilience
Final Thoughts
General Cleanroom Regulations
Personal Actions Typically Prohibited in Cleanrooms

MEDICAL DEVICE PACKAGING

Packaging
Packaging Design Controls
User Preference
Understanding User Requirements
Packaging Material
Paper
Tyvek
Aluminium
Plastic
Adhesives & coatings
Inks
Package Validation
Validation Testing
Where to Look When a Failure Occurs
Integrity Validation Fallures
Dye Migration Test tests packaging seals for weakness
Strength Validation Failures
Microbial Validation Failures
Procurement, Acceptance and Storage
Analyze prices
Purchase timing
Assess suppliers
Sourcing process
Packaging Process
Package design considerations
Sterilization options
Package testing requirements
Validation processes
Product Specification Pouch
Header Bag (Specification Form)
Header Bag
Mandatory Label Information
Label integrity
Receipt and inspection
Area Separation and Inspection
Storage
Label Check and Record
Changes
Relabeling and Overlabelling
Control Number
Product Identity Declartion
Not quantity deciaration
Dealer name and place of business (dealer identification)
Language
Location
Type face
Type height
Imported goods
Bulk imports
Country of origin marking
Net Quantity Declaration
Manner of declaring
Location and manner of presentation
Type face
Type height
Minimum type heights
Units
Units of measurement
Choice of units
Precision of number
Exemptions
Dealer’s name and principal place of business
Definition
Language
Location
Type face
Type height
Imported goods
Other
General exemptions
Bilingual labelling
Exemption from the detailed the detailed labelling requirements
Different Stages of Packaging
Primary Packaging
Secondary Packaging
Tertiary Packaging
Chevron pouches for medical devices
Corner peel pouch
Tear pouches
Header bags
Chevron header pouches
Lidded thermoformed trays
Lidded rigid trays
Lidded flexible trays
Die Cut Backer Cards
Recycling
Benefits of Using a Backer Card
Folding Cartons
Corrugated Shipping Containers
Packaging Standards
Packaging for Terminally Sterilized Medical Devices
ASTM International Standards Fall into Six Categories
ASTM D Standards
Standard Test Method for Detecting Seal Leaks in Porous Medical Packaging by Dye
Penetration
Current Good Manufacturing guidelines for Finished Pharmaceutical Goods
Guidelines
Materials examination and usage criteria
Labeling issuance
Packaging and labeling operations
Drug product inspetion
Expiration dating

DISPOSABLE BLOOD BAGS

Introduction
Flexible PVC Blood Bags
Properties of Disposable Blood Bags
Raw Material
Plant & Machinery
Quality of the Raw Materials
Translucency so can check if full, and see layers in centrifuged bags
Neural surface
No damage when bent to a small radius
Heat resistance, so can steam sterilise prior to use
Must not burst in the centrifuge, or tear on handling
Permeable to oxygen, but not too permeable to water
Moderate cost
Processing and welding
Assessment
Manufacturing Proess
Raw Material Required
Blood Bag Manufacturing Flow Chart
Blood making/Forming machine

DISPOSABLE PLASTIC GLOVES

Latex Gloves
Nitrile Gloves
Vinyl Gloves
Ansell gloves for cleanroom
Types of disposable gloves
Properties
Glove Selection
Raw Materials
Uses of Disposable Gloves
Medical Usage
Food Service Usage
Industrial Usage
Home Use
Machine and Equipment Required
Manufacturing Process
Further Process
Latex disposable gloves Production Unit Setup & Machinery
Production Process & Technology
Glove Manufacturing Machines
Flow chart of production line
Flow chart of production
Addresses of Machinery & Equipments Suppliers
Computer Control Glove Making Machine
Non Woven Glove Sewing Machine
Addresses of Raw Material Suppliers

DISPOSABLE MASKS

Introduction
The formal production process of medical masks
Be secured with ties or ear loops
Uses & Applications
Cover the nose and below the chin
Fit snuggly but comfortably against the side of the face
Include multiple layers of fabric
Allow for breathing without restriction
N95 respirators
Properties
Surgical mask
Manufacturing Process of Disposable Surgical Masks
The formal production process of medical masks
Combine three layers of non woven fabric
Stich the metal wire fixed by the nose clip into the laminated three layer non woven fabric
Folding mask
Disinfection
Equipment required for medical masks
Sterilization
Biocontainment
Sterilizing Masks with Vapor
Microwave Generated Steam (MGS)
MGS Disinfection Setup
Warm Moist Heat (WMH)
UVGI
WMH Disinfection Setup
General Implementation
Mask Making Machines
Flow Diagram for Disposable Surgical Mask
Fully automatic N 95 Face Mask Making Machine
Surgical Mask Sewing Machine
Mask Blank Machine
Addresses of Machinery & Equipment Suppliers
Address of Raw Material Suppliers

DISPOSABLE SURGICAL CATHETERS

Introduction
Properties and materials
Uses
Common Features of Central Venous Catheter
Manufacturing Process of Catheters
A Foley catheter
Raw Materials
Design
Quality Control
Byproducts/Waste
Example of indwelling catheters
Process Flow Diagram of Catheter
Process flow of manufacturing catheters
Catheter Production Equipments
Hole Punching, Drilling and Cutting Services
Catheter Lamination
Identification & Surface Atribute Services
Catheter tip forming methods
Plant & Machinery Supplie
Suppliers of Raw Materials

DISPOSABLE SURGICAL WEAR (SURGICAL GOWNS, BED SHEETS, PILLOW COVER, CAPS)

Introduction
Bed sheet
Pillow cover
General Construction for Disposable Gowns
Front and back of a surgical gown
Sizing Analysis of Disposable Gowns
Standards for Gowns
U.S. Standard of Gowns
EU Standard of Gowns
Products: Description
Raw Material of Medical Supplies
Classification of Non-Woven Fabrics according to the Production Process
Heat Sealing Non Woven
Pulp Airlaid Non woven
Wet Non woven Fabric
Spunbond Non woven
Meltblown Non woven
Needle Punched Nonwoven
Stitching Non woven
Hydrophilic Non woven
CPE Shoe Covers
Face Masks
Non Woven Face Mask
Advantages
Disadvantages
Dust Mask
Description of Surgeon Gowns
Description of Patient Gown
Description of Surgeon Suits
Raw Materials
Protective Materials
Spun Bond Polypropylene
Steps in spun bonding process
SMMS
DuPont T Isolation Wear T Medical Fabrics
Coated Polypropylene
Breathable Laminate
Characteristics
Laminate for dental drapes
Manufacturing Process
Manufacturing Process Flow Chart
Machinery images & Details
Surgical Gown Sewing Machine
Machine Functions
Machine Characteristics
Machine Advantage
Machine Parts Name
Non Woven Gown making Mahine
Disposable Surgical cap making machine
Surgical Disposable Products Photograph
Surgical Gowns Disposable Apron
Disposable Gown
Disposable Surgeon Gown
Disposable Bouffant Cap
Disposable Coverall
Disposable Surgical Cap
Disposable Mob Cap
Disposable Surgical Bed Sheets
Plant & Machinery Suppliers

DISPOSABLE PLASTIC SYRINGES

Introduction
Uses
Necessity of Disposable Syringes
Parts of a Disposable Syringe
Disposable syringe and needle (parts labelled)
Raw material used for manufacturing disposable syringes
Sterility
Packing
Primary packaging
Labelling on the primary packaging
Secondary packaging
Process of Manufacture
Quality Control
Machinery Images
Full Automatic Disposable Medical Plastic Syringe Plunger Barrel and Needle Making Injection
Molding Machine
Syringe Plunger Moulds
Disposable SyringePackaging Machine
Storage of Sterilized Articles
Test for Detection of Aerobic and Anaerobic Organism Media
Medium for Anaerobic Organism
Nonselective Media used in anaerobic bacteriology
Selective and differential media used in anaerobic bacteriology
Addresses of machinery and Equipment Suppliers
Addresses of Raw MaterialSuppliers

INTRA VENOUS (I.V.) CANNULA

Introduction
Types of IV Cannulas and Their Uses
Uses and Application
Nasal cannula
Application of Cannula
Veterinary Usage of the Cannula
Aesthetic medicine and anti ageing
Body piercing
Non medical use
Nasal Canula(Oral nasal cannula)
Butterfly Needle
Application of Butterfly Needle
Butterfly Needle and cannula
Venipuncture
IV hydration
Medication
Raw Material
Polymers Used in Plastic Moulding
Nylon Applications, Grades, and Brands
Polycarbonate (PC)
Polyethyelene (PE)
Polyamides and PA Properties
Polyethylene Properties
LDPE Properties
Polypropylene
Properties of Polypropylene
Polyvinyl Chloride (PVC) Properties
Properties of PVC
Medical Grade Plastic
Manufacturing Process of IV Cannula
I.V Cannula manufacturer & about the product
IV Cannula process
Theory of the in Line screw type injection molding machine
Manufacturing Process of IV Cannula
Plastic Moulding
Plastic Moulding Techniques
The Plastic Molding Processes
Injection Molding
Blow Molding
Compression Molding
Film Insert Molding
Gas Assist Molding
Rotational Molding
Preparing the Mould
Heating and Fusion
Cooling the Mould
Unloading/Demoulding
Structural Foam Molding
Thermoforming
Plastic Injection Moulding
Preparing the Mould
Injection of Polymer Melt into the Mould
Cooling the Mould
Unloading/Demoulding
The Blow Moulding Process
Injection Blow Moulding
Extrusion Blow Moulding
Stretch Blow Moulding
The Compression Moulding Process
Plastic Extrusions
Manufacturing Process Assembly Line
Needle
Needle Hub
Needle Cover
Catheter
Wings (DS101 & DS105)
Injection Port (DS101 only)
Catheter Material as per USP standards Class VI
USP Class VI and Biocompatible Rubber
Process Description of the Assembly Line
Importance of Assemble Line
Semi Automatic Body Assembly/Wing Assembly Machine
Product Description
Semi Automatic Tip Forming Machine
Automatic Silicon Tube Cutting Machine
Automatic Luer Lock & Fish Back Chamber Assembly Machine
Automatic Needle Assembly Machine
Automatic Catheter Cutting Machine
Automatic Bilister Packing Machine
Cannula Assembly Machine
Body Assembly Machine

INFUSION SET AND BLOOD TRANSFUSION SET

Introduction
Features of Blood Transfusion Set
Before the procedure
During the procedure
After the procedure
Blood Transfusion Process Protocol
Blood Transfusion Steps
Initiating the Blood Transfusion
During the Transfusion
After the Transfusion
Blood Transfusion Recovery
Product Description
Blood Administration Set
Disposable Infusion Set
Disposable Blood Giving Set
Disposable Blood Giving Set
Micro Flo Air Micro Drip Set
Micro Flo Eco Micro Drip Set
Micro Flo Air MicroDrip Set
Blood Transfusion Set Sus (Double Chamber)
Blood Transfusion Set Haemodrip (Double Chamber)
Blood Transfusion Set Haemodrip (Double Chamber)
Blood Transfusion Set Easy (Single Chamber)
Blood Donor Set
Blood Transfusion Set Easy (Single Chamber)
Infusion & Transfusion
Scalp Veln Set
Scalp Veln Set
Blood Donor Set
Measured Volume Set (Paedia Drip)
I.V. Cannula (With wing & wing injection port)
Measured Volume Set (Paedia Drip)
A.V. Fistula Needle
Peritoneal Dialysis Transfusion Set
A.V. fistula needle
Manufacturing Process
Plastic Injection Moulding
Preparing the Mold
Injection of Polymer Melt into the Mould
Cooling the Mould
Unloading/Demoulding
Blow Moulding
Common Uses for Blow Moulding
Injection Moulding
Common Uses for Injection Moulding
Extrusion Blow Moulding
Steps of EBM process
Stretch Blow Moulding
The Compression Moulding Process
Compression Moulding Basics
Advantages of Compression Moulding
Plastic Extrusions
Assembly Processes
Process Flow Diagram
Description of Machinery
Tubing Cutter
Pneumatic Angled Tube Cutter
Tubing Cutter-Pneumatic Operated
Molded Tubing Cutting Machine
Vibratory Bowl Feeders or Hose Assembly Machine

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The post TECHNOLOGY HAND BOOK ON HOSPITAL DISPOSABLE PRODUCTS (MEDICAL, SURGICAL, BLOOD COLLECTION TUBE, LATEX GLOVES, IV CANNULA, GOWNS, FACE MASK, CATHETER, COTTON BANDAGE, SYRINGES AND NEEDLES) appeared first on EIRI - eBooks and Project Reports.

]]> SYRINGE AND CATHETER https://projectreports.eiriindia.org/product/syringe-and-catheter/ Fri, 19 Nov 2021 05:22:44 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15193 Disposable Syringe is an instrument which is used for injecting any liquid into the body of human beings or of animals. It consists of a cylinder and an air tight piston. These syringes are used for injecting the medicine into the body or into the nerve of the body which are not possible to take in through mouth or takes much time in mixing with blood.

These syringes are available in sizes varying from 2 C.C. to 100 C.C. Most popular and commonly used sizes are 2 C.C., and 5 C.C. Other sizes are also frequently used but upto lesser extent.

In this project, we are manufacturing the disposable syringes with the sizes are 3 ml, 5 ml, 10 ml. 20 ml. and 50 ml.

Previously glass was used for making these syringes; the most commonly used glass is Pyrex glass. This glass is shock-resistant, temperature-resistant and has low thermal co-efficient of expansion. But with the development of plastic technology, this glass has been substituted by high grade plastics. Plastic can be used in place of glass for making syringes without any problem.

Plastic syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. To test the efficiency of a syringe, close the tip with a finger and attempt to withdraw the plunger or piston. If the plunger and barrel fit perfectly, the vacuum created in the cylinder will prevent withdrawal of the plunger. The plunger should not be pulled to return rapidly due to the vacuum created or the barrel may be cracked.

With the development of pharmaceutical industries the use of syringes has also developed. About 70% pharmaceutical industries are in small scale sector. The output of the small scale sector covers a wide spectrum of formulations, which includes antibiotics vitamins, anti T.B. drugs, antidysentery drugs, anti-rheumatics, haematinies, hormonal preparations, tranquilizers, analgesics and anti-phyreties. Indeed this is a very wider range of product mix. About 50 percent of the above listed drugs are injectable and for that purpose syringes are required.

Disposable Syringes are being used by doctors to inject medicines through intravenous or intramuscular ways for the treatment of diseases & also by research & development personnel. Disposable syringes are made of plastic material and are used in the field of medical and veterinary science. Due to their availability in sterilized condition, ready to use, and cost effectiveness, disposable syringes are fast replacing the age-old glass syringes. Moreover, the horror of AIDS worldwide has almost dispensed with the reuse of syringes and the demand of disposable syringes has increased phenomenally. Disposable syringes are mostly injection moulded from polypropylene. Syringes are available in sizes of 1 ml, 2 ml, 5 ml and 10 ml, 50ml in a variety of designs and consist of either two or three components construction. The number and size of injection moulding machines required depend upon syringe construction, number of mould cavities, annual production.

Disposable Syringes made of plastic Material have been successfully used in medical and pharmaceutical practice for many years. The constantly increasing use of this type Syringe indicates its importance. Which is based mainly on the advantages it offers regarding cost and hygienic applications.

The manufacture of plastic syringes has been developed to such a degree that the products now satisfy the requirements and standards set by Hospital and physicians. At the same time they offer the best possible technique of application to the physician and the highest possible degree of safety to the patient.

A catheter is a flexible tube made of latex, silicone, or Teflon that can be inserted into the body creating a channel for the passage of fluid or the entry of a medical device. For many years, the epidermal catheters used were plain tubes made of available industrial compounds, and design was largely based on current need. In the 1950s and early 1960s, a very common practice was to cut a suitable length of industrial polyvinyl chloride (PVC) or nylon tubing and have it sterilized with the other surgical equipment. Nowadays, there are many specialized catheter designs. For example, specific catheter designs allow catheters to be used in pulmonary, cardiac (vascular), neonatal, central nervous system, and epidural tissues. Catheters are designed to perform tissue ablation (tissue removal) and even serve as conduits for thermal, optics, and various medical devices.

The three major types of catheters are coronary, renal, and infusion. Coronary catheters are used for angiography (x-ray of blood vessels after injection of radiopaque substance), angioplasty (altering the structure of a vessel), and ultrasound procedures in the heart or in peripheral veins and arteries. The best-known renal catheters are Foley catheters, which have been commercially available since the 1930s. These catheters are equipped with an inflatable balloon at the tip and are used for urine incontinence, dying patients, and bladder drainage following surgery or an incapacitating injury or illness. The Foley catheter is relatively easy to use and used throughout the world in hospitals, nursing homes, and home-care settings.

Catheters are flexible, hollow tubes which allow blood to flow in and out of your body. They are most commonly used as a temporary access for up to three weeks. This is often done when a patient needs dialysis immediately and is waiting for a fistula or graft to mature. They are also used when a permanent access fails and a patient is too unstable to delay treatment. Several different types of catheters exist. Or we can say that a catheter is a tube put into the body, usually by a medical person, to let fluids drain out. It is often used when the person cannot urinate, as during and right after surgery.

It can also be used to drain pus or blood out of a wound. It is very bad to reuse one as it can have germs on it from the first use. It must be inserted in a very sanitary method so as not to introduce germs into the person. Many folks that have illnesses that makes it difficult to urinate must have them in all the time and sometimes get urinary tract infections if they are not changed often and in a safe manner.

• Catheter refers to a central venous catheter (CVC) or a central line.

• Hub refers to the end of the CVC that connects to the blood lines or cap.

• Cap refers to a device that screws on to and occludes the hub.

• Limb refers to the catheter portion that extends from the patient’s body to the hub.

• Blood lines refer to the arterial and venous ends of the extracorporeal circuit that connect the patient’s catheter to the dialyzer.

The post SYRINGE AND CATHETER appeared first on EIRI - eBooks and Project Reports.

]]> INTRODUCTION
HISTORY:
CATHETER LENGTH, SIZES & TYPES
CATHETER LENGTH
CATHETER SIZE
GENERAL:
BALLOON SIZE
TYPES
DIAMETERS:
STRAIGHT-SINGLE USE CATHETERS
2-WAY FOLEY CATHETERS (RETENTION CATHETERS)
CURVED OR COUDE
3-WAY FOLEY CATHETER
TYPES OF CATHETER
CHARACTERISTICS OF SYRINGES
PARTS OF A SYRINGE
TYPES OF SYRINGE TIPS
1. LUER-LOK TIP
2. PLAIN (SLIP) TIP
TYPES OF SYRINGES
HYPODERMIC NEEDLES
TYPES OF HYPODERMIC NEEDLES
BEVEL
GAUGE
COMMON GAUGES
DISPOSAL OR REUSABLE
USES AND APPLICATION OF SYRINGE
1. USED FOR EXTRACTION OF BLOOD:
2. USED FOR VACCINATION:
3. USED FOR INJECTING OF INSULIN:
4. USED FOR ADMINISTERING ANAESTHESIA:
BRIEF DISCRIPTION OF CATHETER
DIALYSIS CATHETER
THE LINE CAN BE USED FOR:
PERIPHERALLY INSERTED CENTRAL CATHETER (PICC)
TUNNELED CATHETERS
UROLOGY CATHETER
CENTRAL VENOUS CATHETER
CATHETER MATERIALS
RAW MATERIALS
SILICONES
POLYVINYL CHLORIDE
LATEX RUBBER
CHEMICAL COMPOSITION OF LATEX
B.I.S. SPECIFICATION
USES, ADVANTAGE, DISADVANTAGE OF CATHETER
ADVANTAGES OF CVC FOR DIALYSIS:
SHORT TERM OPEN ENDED CATHETER
PERIPHERALLY INSERTED CENTRAL CATHETER
TUNNELED CATHETERS
IMPLANTABLE VENOUS ACCESS DEVICES
CENTRAL VENOUS CATHETER
TYPES OF CENTRAL VENOUS CATHETERS
THE TYPE OF CVC INSERTED DEPENDS ON THE:
CENTER VENOUS CATHETERS: OPEN-ENDED OR CLOSED-ENDED
OPEN–ENDED
CLOSED-ENDED
SHORT-TERM CATHETERS
IMPLANTABLE VENOUS ACCESS DEVICE (IVAD)
APPLICATION OF CATHETER
PACKING
PROCESS FLOW CHART FOR DISPOSABLE SYRINGE
MANUFACTURING PROCESS OF DISPOSABLE SYRINGE
LIST OF RAW MATERIAL
MANUFACTURING PROCESS AND SOURCE OF TECHNOLOGY
PP SYRINGES ARE MADE OF:
INSPECTION AND TESTING
FREEDOM FROM PYROGENIC MATERIAL
TEST FOR ABNORMAL TOXICITY
FREEDOM FROM EXTRANEOUS MATTER
LIMIT FOR EXTRACTABLE MATTER
GENERAL
LIMIT OF ACIDITY AND ALKALINITY
LIMIT FOR EXTRACTABLE MATERIAL
LUBRICANTS
NOZZLE
GRADUATION POSITION OF SCALE NUMBERING
FLANGE OF BARREL OR FINGER GRIPS
PISTON
DEAD SPACE VOLUM
MAXMUM DEAD SPACE
LEAKAGE TEST
LEAKAGE TEST BETWEEN BARREL AND PISTON
LEAKAGE TESTING
ACCEPTANCE CRITERIA
PROCEDURE
ACCEPTANCE CRITERIA
THE TEST SHALL BE FOLLOWED AS BELOW:
STERILITY
MARKING OF UNIT CONTAINER
MARKING OF UNIT CONTAINER:
MARKING OF OUTER CONTAINERS:
PACKING:
OUTER CONTAINER
MARKET OVERVIEW OF SYRINGE
MARKET OVERVIW OF CATHETER
MANUFACTURING PROCESS OF CATHETER
PROCESS FLOW DIAGRAM
PHOTOGRAPHS
MELT PUMPS
MELT PUMPS WITH MULTI-LAYER DIE
OPEN CALIBRATION TANK
BALLOON FORMING MACHINE
DUAL FLUTING AND WRAPPING MACHINE
TWO-LAYER HIGH-PRECISION STRAND LINE
WINDER, HAUL-OFF WITH DIAMETER CONTROL & VACUUM CALIBRATION
DIE & CARRIAGE, PREHEATING SYSTEM & UNWINDER FOR SUPPORTING WIRE
CONTROL SYSTEM
PRINCIPLE INFECTION SYSTEM
CATHETER DESIGN AND MATERIALS
MATERIAL DIFFERENCES
CATHETER DESIGN
TIP DESIGN
CATHETER OVER NEEDLE DEVICES
CATHETER THROUGH NEEDLE/CANNULA
NEEDLE DESIGN
CATHETER SIZE
MULTILUMEN CATHETERS
HUB OPTIMIZATION AND INTEGRATION OF HIGH-PERFORMANCE
CATHETERS
TUBING ASSEMBLY
HUB-CATHETER
STANDARD HUB SPECIFICATIONS
BOND STRENGTH
HUB DESIGN AND MANUFACTURING OPTIMIZATION
CATHETER DESIGN AND MANUFACTURE
STEPS OF CATHETER MANUFACTURE
A METHOD FOR FORMING A CATHETER COMPRISING THE STEPS OF:
EXTRUSION, BALLOONS AND CATHETER FINISHING
BRAID TO COIL DELIVERY SYSTEM
FOLEY CATHETER AND ITS MANUFACTURE
A FOLEY CATHETER
LIST OF EQUIPMENT FOR CATHETER
MAIN COMPONENTS OF A CATHETER EXTRUSION LINE
EXTRUDER
MELT PUMPS
GRAVIMETRIC FEEDING
DIES
VACUUM CALIBRATION AND COOLING
DIAMETER CONTROL
HAUL-OFFS
WINDERS
CUTTING UNITS
UNWINDER FOR SUPPORTING WIRE
PREHEATING SYSTEMS
PROCESS CONTROL WITH PROTOCOL LING
CLEAN-ROOM CONDITIONS
TWO-LAYER HIGH-PRECISION STRAND LINE
CONTROL SYSTEM
PLANT LAYOUT
SUPPLIERS FOR MACHINERY FOR CATHETER
SUPPLIERS FOR MACHINERY FOR SYRINGE
MANUFACTURERS/SUPPLIERS OF DISPOSABLE SYRINGE (INDIAN)
COMPLETE PLANT SUPPLIERS FOR DISPOSABLE SYRINGES
SUPPLIERS OF RAW MATERIALS
POLYPROPYLENE GRANULES
SUPPLIERS OF THERMOPLASTIC ELASTOMER
SUPPLIERS OF ETHYLENE OXIDE
SUPPLIERS OF PRINTING INK
SUPPLIERS OF PACKING PAPER
SUPPLIERS OF PACKING BOXES
SUPPLIERS OF PACKING MATERIALS
DISPOSABLE NEEDLE
SUPPLIERS OF DISPOSABLE SYRINGE GASKET
SUPPLIERS OF PLANT AND EQUIPMENTS FOR DISPOSABLE
SYRINGE/TURNKEY CONSULTANTS
SUPPLIERS OF INJECTION MOLDING MACHINE
SUPPLIERS OF SCREEN PRINTING MACHINE
SUPPLIERS OF STERILIZING MACHINE
SUPPLIERS OF AUTOMATIC BLISTER PACKING MACHINE
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> I.V. FLUID MANUFACTURING UNIT https://projectreports.eiriindia.org/product/i-v-fluid-manufacturing-unit-2/ Wed, 17 Mar 2021 05:47:53 +0000 https://projectreports.eiriindia.org/?post_type=product&p=14597 Intravenous fluids, also known as intravenous solutions, are supplemental fluids used in intravenous therapy to restore or maintain normal fluid volume and electrolyte balance when the oral route is not possible.

IV fluid therapy is an efficient and effective way of supplying fluids directly into the intravascular fluid compartment, in replacing electrolyte losses, and in administering medications and blood products.

STANDARD IVF & ELECTROLITES

- NaCl 0.18 – 2.7%
- Glucose 2.5 - 50%
- Sodium Lactate (Hartmanns’s) Solution
- Ringer Lactate
- Water For injection
- Sterile Water for Irrigation
- Sodium Chloride 0.9% for irrigation
- Sodium Chloride 0.18 – 0.45% and Glucose 4 – 10 %
- Potassium Chloride 0.15 – 0.3% in Sodium Chloride 0.9%
- Potassium Chloride 0.15 – 0.3% in Glucose 5%

The aims of IV fluid administration should be to

• Avoid dehydration

• Maintain an effective circulating volume

• Prevent inadequate tissue perfusion during a period when the patient is unable to achieve these goals through normal oral fluid intake

“Intravenous fluids have a range of physiologic effects and should be considered to be drugs with indications, dose ranges, cautions, and side effects.”

The intravenous route is the fastest way to deliver medications and fluid replacement throughout the body, because they are introduced directly into the circulation.

Intravenous therapy may be used for fluid volume replacement, to correct electrolyte imbalances, to deliver medications, and for blood transfusions.

Basic IV Setup

Let's take a look at the most basic possible setup for an IV:

The drip chamber is located just below the IV bag; inside this chamber we can see the fluid drip down from the bag into the IV tubing. This is where we measure the speed of a manual IV setup; we look at this chamber and count the number of drops we see per minute. So, for example, if we count 25 drops over the period of 60 seconds, we would say that the IV is infusing at a rate of 25 drops per minute, or 25 gtt/min. (In reality, we may not count the number of drops in a full minute; we can, for example, count the number of drops we see over a period of 15 seconds, and then multiply that number by 4 to get the number of drops in a full minute.)

The drip chamber must always be half full. If the drip chamber is too full, we will not be able to see the drops to count them, and so we will be unable to determine the rate at which the IV is infusing. If the drip chamber is not full enough, then this will allow air to get into the IV tubing, which means that air would get into the patient's circulatory system, which could be very dangerous, blocking a blood vessel or stopping the heart.

The roller clamp is what we use to control the rate at which the IV fluid infuses. If we roll it one way, it squeezes the IV tubing more tightly, making it narrower and therefore making the fluid flow through the tubing more slowly; if we roll it the other way, it loosens its pinching of the IV tubing, making the tubing less narrow, and allowing the IV fluid to flow through at a faster rate. So, if for example, we observe (by looking at the drip chamber and counting drops) that an IV is infusing at a rate of 50 gtt/min, but it was ordered to infuse at a rate of 30 gtt/min, we would tighten the roller clamp to slow the drip rate down until we could count only 30 drops going through the drip chamber each minute.

All roller clamps on a set of IV tubing should be closed before we attach a bag of IV fluid to the top of the tubing; this ensures that no air gets into the tubing.

Every IV medication will be ordered to infuse at a specific rate, and one of the major tasks of hosptial nurses is to set up the IV so that it infuses at this rate and to adjust the IV periodically if the rate has changed so that it remmains at the ordered rate. The rate at which an IV fluid infuses is referred to as the IV infusion rate or flow rate.

The slide clamp is used when we want to completely stop the IV from flowing, without having to adjust the roller clamp. This is handy if we want to stop the IV for a moment, but we don't want to have to reset the flow rate by readjusting the roller clamp all over again once we start the IV up again. This works by pinching the tubing completely shut when we slide the tubing into the narrowest part of the clamp.

The injection port is a place where medicine or fluids other than those in the current IV bag can be injected so that they will infuse into the patient's vein through the IV tubing. On the photo above we can see two ports: one on the IV bag itself and one below the drip chamber. There is also usually an injection port close to where the needle goes into the patient's vein; we'll see this below. The injection port on the actual IV bag is used if we want to mix some kind of medication with the fluid that is in the IV bag; if we inject the medication into this port and then roll the bag a little to mix the medication into the fluid in the bag, then the patient will recieve both the medication and the IV fluid at the same time. However, this can only be done when the IV fluid and the medication are allowed to be mixed. If we want to inject medication or a second kind of IV fluid directly so that it does not mix with the IV fluid that we've already attached, then we will use one of the ports that are located below the drip chamber.

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]]> INTRODUCTION
STANDARD IVF & ELECTROLITES
THE AIMS OF IV FLUID ADMINISTRATION SHOULD BE TO
BASIC IV SETUP
LOCATION- ODISHA
MAP
DISTRICTS OF ORISSA
TRANSPORT NETWORK OF ORRISA
RAIL TRANSPORT
AIR
PORTS
PARADEEP PORT
GOPALPUR PORT
DHAMARA HARBOUR
TYPES OF IV FLUIDS
IV SOLUTIONS CAN ALSO BE CLASSIFIED BASED ON THEIR PURPOSE:
CRYSTALLOIDS
GENERAL CHARACTERISTICS OF CRYSTALLOID
ISOTONIC IV FLUIDS
0.9% NACL (NORMAL SALINE SOLUTION, NSS)
DEXTROSE 5% IN WATER (D5W)
LACTATED RINGER’S 5% DEXTROSE IN WATER (D5LRS)
RINGER’S SOLUTION
HYPOTONIC IV FLUIDS
0.33% SODIUM CHLORIDE (0.33% NACL)
0.225% SODIUM CHLORIDE (0.225% NACL)
2.5% DEXTROSE IN WATER (D2.5W)
HYPERTONIC IV FLUIDS
HYPERTONIC DEXTROSE SOLUTIONS
DEXTROSE 10% IN WATER (D10W)
DEXTROSE 20% IN WATER (D20W)
NURSING CONSIDERATIONS FOR HYPERTONIC SOLUTIONS
DARROW’S SOLUTION
COLLOIDS
HUMAN ALBUMIN
DEXTRANS
LOW-MOLECULAR-WEIGHT DEXTRANS (LMWD)
HIGH-MOLECULAR-WEIGHT DEXTRANS (HMWD)
IV FLUID/ELECTROLYTE THERAPY
NORMAL SALINE
VOLUME EFFECTS OF NS
RINGER’S FLUIDS
ADVANTAGE:
DEXTROSE SOLUTIONS
EFFECT OF DEXTROSE IN FLUID:
VOLUME EFFECTS
 5%D
 DNS
5 % DEXTROSE COMPOSITION:
DEXTROSE SALINE (DNS)
DEXTROSE WITH HALF STRENGTH SALINE
ISOLYTE G,M,P,E
METRONIDAZOLE IV SOLUTION
ECONOMIC PROFILE
MARKET SURVEY
APPLICATION INSIGHTS
VOLUME INSIGHTS
INDIA LARGE VOLUME PARENTERAL (LVP) MARKET SHARE INSIGHTS
NORTH AMERICA AT THE FOREFRONT OF THE GLOBAL INTRAVENOUS
(IV) SOLUTION MARKET
AFRICA’S PHARMACEUTICAL MARKET
BUSINESS JUSTIFICATION
PRODUCTS
WHY IV FLUID?
GLOBAL INTRAVENOUS SOLUTION MARKET: KEY TRENDS
GLOBAL INTRAVENOUS SOLUTION MARKET: SEGMENTATION
GLOBAL INTRAVENOUS SOLUTION MARKET: REGIONAL ANALYSIS
GLOBAL INTRAVENOUS SOLUTION MARKET: COMPETITIVE LANDSCAPE
MAJOR FIVE IV FLUID MONITORING DEVICES COMPANIES:
B. BRAUN MELSUNGEN AG
BAXTER INTERNATIONAL INC.
BECTON, DICKINSON AND CO.
FORTIVE CORP.
ICU MEDICAL INC.
SOURCE OF MACHINES TECHNOLOGY
USES AND APPLICATION
SOME GENERAL INTRAVENOUS FLUIDS
SPECIFICATION OF INDIAN PHARMACOPEIA ON I.V FLUIDS DEXTRAN
40 INJECTION
DEXTRAN 110 INJECTIONS
SODIUM CHLORIDE AND DEXTROSE INJECTION
ASSAY:
BASIC RAW MATERIALS
REQUIREMENTS OF RAW MATERIALS AND SPECIFICATIONS
WATER FOR INJECTION
HDPE PHARMA GRADE LAMINATE/ PLASTIC ROLL
LABELING
IDENTIFICATION
HEAVY METALS
COMPOSITION OF IV FLUID
COMPOSITION OF COMMON IV FLUID (MEQ/L)
COMPOSITION OF IV FLUIDS
COMPOSITION OF COMMERCIAL I.V. FLUID AVAILABLE
FORM FILL SEAL TECHNOLOGY
1. FORM-FILL-SEAL TECHNOLOGY:-
1.5 FILTRATION (MEMBRANE):-
1.6.3 THE STERILIZER SHALL BE DOUBLE ENDED TO PREVENT MIX-UPS.
1.7. STERILIZATION (BY DRY HEAT):-
LIST OF MACHINERY IV BAG PRODUCTION FORM FILL AND SEAL MACHINE
THE PRODUCTION OF I.V. SOLUTION PRODUCTION LINE CONSISTS OF
5 MAIN PHASES:
1. WATER PURIFYING
2. DISTILLATION
3. SOLUTION FILLING
4. STERILIZATION
5. PACKING
A TYPICAL FFS PROCESS WORKS AS FOLLOWS.
BASIC OF BFS TECHNOLOGY
BLOW FILL SEAL EQUIPMENT
BFS MOLDS AND TOOLING
BFS TRIALS
PROCESS
1. BLOW MOLDING
2. FILLING
3. SEALING
BLOW FILL SEAL MACHINES
ASEPTIC PACKAGING
BLOW FILL SEAL (BFS) AND FORM FILL SEAL (FFS) TECHNOLOGY
MANUFACTURING PROCESS OF I.V. FLUID
PROCESS IN DETAILS
1. DISTILLED WATER PREPARATION:-
2. SOLUTION PREPARATION:-
3. INJECTION BLOW MOULDING
4. MOULDING PROCESS
5. FILLING PROCESS
6. SEALING PROCESS
7. MOULD OPENING PROCESS
FILTRATION AND FILLING:-
STERILIZATION:-
QUALITY CONTROL:-
THE WHOLE PROCESS CONSISTS OF THE FOLLOWING STEPS:-
PROCESS FLOW DIAGRAM
FLOW DIAGRAM OF MANUFACTURING OF I.V. FLUIDS
SUPPLIERS OF RAW MATERIALS
POTASSIUM PERMANGANATE
SODIUM CHLORIDE (I.P. GRADE)
DEXTROSE
SUPPLIERS OF PLANT AND MACHINERY
STERILIZING EQUIPMENTS
PM METER
LABELING MACHINES
TANKS
BOILER
FILTER PRESS
LABORATORY EQUIPMENTS
MIXER
MACHINERY PHOTOGRAPHS
MULTIPLE EFFECT WATER DISTILLATION PLANT MIXER
STORAGE VESSEL
RAW MATERIAL SUPPLIER
SODIUM LACTATE
NACL
KCL CACL2
PRODUCT PHOTOGRAPHS
QUERY FROM CUSTOMERS
FISCAL INCENTIVES
FOR 10 MILLION BOTTLES PER MONTH WHAT KIND OF EQUIPMENT
WILL BE REQUIRED
LIST OF COMPANIES MANUFACTURING PLANT MACHINERIES AND
TOOLS REQUIRED
COST OF EACH EQUIPMENT
LIST OF RAW MATERIAL REQUIRED
LIST OF SUPPLIER OF RAW MATERIAL
COST OF RAW MATERIAL
BREAK DOWN MANUFACTURING COST
HOW MANY EMPLOYEES REQUIRED AND SALARY OF EACH EMPLOYEE?
SELLING PRICE
APPROVALS REQUIRED
LIST OF CONSULTANT THAT CAN HELP US IN GETTING THE APPROVAL
WHAT IS THE OPTIMUM PRODUCTION QUANTITY DEPENDING ON THE
DEMAND FOR A PLANT IN ODISHA

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> VINYL GLOVES [FOOD GRADE] https://projectreports.eiriindia.org/product/vinyl-gloves-food-grade/ Wed, 23 Dec 2020 04:50:38 +0000 https://projectreports.eiriindia.org/?post_type=product&p=14308 Disposable gloves are widely used in the healthcare and food industries for protection from infections. It acts as a barrier between users and contaminations as well as infectious diseases. The disposable gloves are used in various sectors such as medical, dental, food, chemical, oil & gas, and other industries for preventing cross-contamination. These gloves exhibit outstanding strength, dexterity, and comfort. In addition, these gloves provide chemical resistance and good grip to the users.

Disposable gloves (compare prices) are one of the most widely used safety products around. Used by the medical, food service, chemical, automotive and photochemistry industries across the board. There are many things to consider when choosing a glove including quality, protection, and allergies. Here is a brief summary of the three types of gloves and their differences.

Vinyl is a synthetic, non-bio-degradable, protein-free material made from polyvinyl chloride (PVC) and plasticizers. Since vinyl gloves are synthetic and non-biodegradable, they have a longer shelf life than latex gloves, which often start to break down over time. It is very cheap to make, making the gloves very inexpensive to purchase. Like latex, vinyl gloves come in several thicknesses with the options of powdered or non-powdered.

The drawbacks of vinyl are it offers little protection from chemicals and micro-organisms, but makes these gloves perfect for handling non-hazardous materials and chemicals. Vinyl is also not very form fitting compared to latex or nitrile, giving the wearer limited dexterity and a higher chance that the glove with catch and tear. These are best used for food service and other applications where product protection is necessary that but doesn’t require much dexterity or tactile precision.

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]]> INTRODUCTION
MATERIAL FOR DISPOSABLE GLOVES
NITRILE
VINYL
POLYETHYLENE
TYPES OF DISPOSABLE GLOVES
CHLORINATED DISPOSABLE GLOVES
POLYMER-COATED DISPOSABLE GLOVES
STANDARD AND QUALITY CONTROL FOR LONG CUFF GLOVES
STANDARDS
QUALITY CONTROL
PRODUCT INFORMATION
PHYSICAL DIMENSIONS
PHYSICAL PROPERTIES
PRE-SHIPMENT QUALITY INSPECTION
PACKAGING – 400 MM
PACKAGING – 480 MM
TECHNICAL DETAILS OF VINYL GLOVES
PRODUCING THE GLOVES
CHECKING FOR QUALITY
GLOVES PROPERTIES, DEFECTS & REMEDIES
DEFECTS AND REMEDIES
MARKET OVERVIEW OF DISPOSABLE GLOVES
GLOBAL MARKET POSITION OF DISPOSABLE GLOVES
MANUFACTURING PROCESS OF VINYL GLOVES
FORMULATION OF VINYL GLOVES (FOOD GRADE)
PROCESS FLOW DIAGRAM
PROCESS OF VINYL GLOVES IN DETAILS
PVC GLOVES PRODUCTION LINE
PVC GLOVE PRODUCTION LINE IS MAINLY CONSIST OF 4 PARTS:
HOUSEHOLD/MEDICAL GLOVE (FULL DIPPING) PRODUCTION LINE
CHARACTERISTICS:
PVC GLOVE PRODUCTION LINE ADVANTAGES:
OTHERS FORMULATION OF LATEX GLOVES
FORMULATION OF LONG CUFF NITRILE GLOVES
SEQUENCES IN LONG CUFF LATEX GLOVES AND NITRILE GLOVES
WASHING:
COAGULATION:
APPLICATION
DRIPPING
GELLING:
LEACHING :
BEADING:
SLURRY:
STRIPPING:
TESTING
FORMULATION OF NITRILE GLOVES
FORMULATION OF NEOPRENE BASED SURGICAL GLOVES
TYPES OF DIPPING PROCESS
THE GLOVES ARE MANUFACTURED BY EITHER A
BATCH DIPPING PROCESS
CONTINUOUS DIPPING PROCESS
THE MANUFACTURING PROCESS
LATEX CONCENTRATE
COMPOUNDING
COAGULANT DIPPING
LATEX DIPPING
BEADING
LEACHING
VULCANIZATION
POST LEACHING
SLURRY DIP
STRIPPING
TUMBLING
QUALITY CONTROL
GLOVE PACKING
GLOVE STERILIZATION
TESTING AND QUALITY CONTROL OF GLOVES
IN-PROCESS TESTING
PRODUCT TESTING
AFTER TREATMENTS OF GLOVES
CHLORINATION
POLYMER COATING
HYDROGEL COATINGS
GLOVE ALLERGY AND ITS REMEDIES
TYPE I ALLERGY
TYPE IV ALLERGY
REMEDY
“SAFE” PROTEIN LEVELS
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
OVERSEAS OFFICES
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF SURGICAL GLOVE PACKAGING MACHINE
SUPPLIERS OF BALL MILL
SUPPLIERS OF HOT AIR OVEN
SUPPLIERS OF PORCELAIN FORMER FOR GLOVES
GLOBAL PLANT & MACHINERIES SUPPLIERS
ADDRESSES FOR GETTING PERMISSION/ APPROVAL FOR GLOVES

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> BLOOD BAGS (DISPOSABLE) https://projectreports.eiriindia.org/product/blood-bags-disposable/ Tue, 27 Oct 2020 05:42:24 +0000 https://projectreports.eiriindia.org/?post_type=product&p=14162 Blood bag is a disposable bio-medical device used for collection, storage, transportation and transfusion of human blood components. The system consists of a single or multiple bags connected with tubing, needle cover, clamp etc. The Blood Bags are made of plastic-material, which are compatible with blood.

The introduction of flexible PVC bags for the storage of blood and its components totally replaced the use of glass bottles because of its numerous advantages. Blood Bags enable better separation of blood components in a more sterile manner and safer transfusion of components. This has led to increasingly wider use of blood component therapy than whole blood use, thus enabling more effective use of the scarce donor blood that is available.

Blood Bags can successfully replace the use of glass bottles for collection, storage, transportation and transfusion of blood and blood components since bottles require exhaustive cleaning, rinsing and autoclaving procedures and there are chances of breakage at any stage. Further, use of disposable bags eliminates the possibility of any contaminations.

Blood Bags contain an anticoagulant solution and a red blood cell preservative solution, and are used in blood banks which both collect donor blood and separate blood components. Blood bags are made from imported, medical grade PVC granules & sheets in class 10000 clean room environments.

Increase in the healthcare facilities will further act as a driver for the growth of medical devices sector in India. The blood bag market is expected to grow further in the coming years owing to continuous developments and rising demand for better blood collection technology. As a whole it is a good project for new entrepreneurs to invest.

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]]> INTRODUCTION
BLOOD (HUMAN BLOOD):-
BLOOD COMPATIBILITY
DISPOSABLE BLOOD BAGS
USES OF BLOOD BAGS
USES AND APPLICATION
CONSTRUCTON OF BLOOD BAG
TYPES OF BLOOD BAGS
STORAGE OF BLOOD COMPONENTS
PROPERTIES OF RAW MATERIALS
1. P.V.C. (POLY VINYL CHLORIDE):-
2. POLYCARBONATE:-
3. POLYPROPYLENE:-
ANTICOAGULANTS FOR BLOOD
B.I.S. SPECIFICATION
MARKET OVERVIEW OF BLOOD BAGS
DISPOSABLE BLOOD BAGS MARKET DRIVERS
DISPOSABLE BLOOD BAGS MARKET RESTRAINTS
GROWTH IN NUMBER OF ACCIDENTS AND ROAD TRAFFIC INJURIES
GOVERNMENT INITIATIVES AND BLOOD DONATION PROGRAMS
RISKS RELATED TO BLOOD TRANSFUSION
RAW MATERIAL
LOCATION
MAJOR STEPS FOR BLOOD BAGS MANUFACTURING SYSTEM
SEQUENCES IN BLOOD BAGS MANUFACTURE
MANUFACTURING PROCESS OF BLOOD BAGS
DRYING & ALUMINIUM FOILS PACKAGING:
PROCESS FLOW DIAGRAM
METHODOLOGY IN BLOOD BAGS MANUFACTURE
QUALITY CONTROL
QUALITY IMPROVEMENT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
ADDRESSES OF PLANT & MACHINERY SUPPLIERS
SUPPLIERS OF RAW MATERIALS
TECHNOLOGY SUPPLIERS OF BLOOD BAGS
RAW MATERIAL CALCULATION
CALCULATION FOR CAPACITY OF 7,50,000 NOS. BLOOD BAGS/ANNUM
RAW MATERIAL REQUIREMENT FOR 2500 PCS/DAY

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

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]]> MEDICAL LATEX GLOVES MANUFACTURING https://projectreports.eiriindia.org/product/medical-latex-gloves-manufacturing/ Mon, 19 Oct 2020 05:27:08 +0000 https://projectreports.eiriindia.org/?post_type=product&p=14151 Medical gloves are disposable gloves used during medical examinations and procedures to help prevent cross-contamination between caregivers and patients. Medical gloves are made of different polymers including latex, nitrile rubber, polyvinyl chloride and neoprene; they come unpowdered, or powdered with corn starch to lubricate the gloves, making them easier to put on the hands.

Corn starch replaced tissue-irritating lycopodium powder and talc, but even corn starch can impede healing if it gets into tissues (as during surgery). As such, unpowdered gloves are used more often during surgery and other sensitive procedures. Special manufacturing processes are used to compensate for the lack of powder.

There are two main types of medical gloves: examination and surgical. Surgical gloves have more precise sizing with a better precision and sensitivity and are made to a higher standard. Examination gloves are available as either sterile or non-sterile, while surgical gloves are generally sterile.

Besides medicine, medical gloves are widely used in chemical and biochemical laboratories. Medical gloves offer some basic protection against corrosives and surface contamination. However, they are easily penetrated by solvents and various hazardous chemicals, and should not be used for dishwashing or otherwise when the task involves immersion of the gloved hand in the solvent.

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]]> INTRODUCTION
PROPERTIES AND CHARACTERISTICS
USES AND APPLICATION
STANDARDS AND REGULATION FOR GLOVES
INDIAN STANDARDS
INTERNATIONAL STANDARDS
GLOVES PROPERTIES, DEFEATS AND REMEDIES
DEFECTS AND REMEDIES
AFTER TREATMENTS OF GLOVES
CHLORINATION
POLYMER COATING
HYDROGEL COATINGS
GLOVE ALLERGY AND ITS REMEDIES
TYPE I ALLERGY
TYPE IV ALLERGY
REMEDY
“SAFE” PROTEIN LEVELS
POWDER-FREE GLOVES
POWDER FREE MEDICAL GLOVES
CHLORINATED POWDER FREE GLOVES
POLYMER COATING POWDER FREE GLOVES
RECENT ADVANCES IN NRL MEDICAL GLOVES
EMERGING TREND IN MEDICAL GLOVES
GLOBAL OVERVIEW OF DISPOSABLE MEDICAL GLOVES
MARKET POSITION
REGENT BIOGEL STILL TAPS THE MARKET
CARDINAL SALES SURGE
TOUGH TIMES BEHIND IT, ANSELL SENSES BETTER DAYS AHEAD
CASIL HEALTH PLANS JOINT VENTURE WITH WEMBLEY RUBBER
FOR MAKING GLOVES
POTENTIAL CONSUMERS
ROLE OF ACCELERATORS IN GLOVES MAKING
MANUFACTURING PROCESS OF MEDICAL LATEX GLOVES
PROCESSING DETAILS OF MEDICAL LATEX GLOVES MANUFACTURING
THE GLOVES ARE MANUFACTURED BY EITHER A
BATCH DIPPING PROCESS
CONTINUOUS DIPPING PROCESS
LATEX CONCENTRATE
COMPOUNDING
COAGULANT DIPPING
LATEX DIPPING
BEADING
LEACHING
VULCANIZATION
POST LEACHING
SLURRY DIP
STRIPPING
TUMBLING
QUALITY CONTROL
GLOVE PACKING
GLOVE STERILIZATION
FINISHED GLOVES
TECHNOLOGY AND PRODUCTION PROCESS FOR SURGICAL GLOVES
POWDERED / POWDER FREE GLOVES: COMPARISON OF
MANUFACTURING PROCESSES POWDERED GLOVES
MANUFACTURING FLOW CHART FOR POWDER-FREE-GLOVES
PROCESSING METHOD OF SURGICAL GLOVES
QUALITY CONTROL
PRE-CENTRIFUGATION
CENTRIFUGATION
COMPOUNDING
DIPPING AND COAGULATION
PRE-VULCANIZATION LEACHING
VULCANIZATION
STRIPPING
POST-VULCANIZATION LEACHING
CHECKING AND PACKAGING
MANUFACTURING PROCESS OF SURGICAL GLOVES
THEORY:-
PROCESS
FORMULATION OF MEDICAL LATEX GLOVES
PROCESS FLOW DIAGRAM FOR MEDICAL LATEX GLOVES
PROCESS FLOW FOR MANUFACTURE OF NON-STERILE SURGICAL GLOVES
QUALITY CONTROL AND TESTING METHODS FOR MEDICAL LATEX GLOVES
IN-PROCESS TESTING
PRODUCT TESTING
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF RAW MATERIALS
NATURAL RUBBER LATEX (N R LATEX)
SULPHUR
ZINC OXIDE
THIAZOLE
SUPPLIERS OF PLANT AND MACHINERY
SURGICAL GLOVE PACKAGING MACHINE
BALL MILL
HOT AIR OVEN
RUBBER COMPOUNDING MACHINES
PORCELAIN FORMER FOR SURGICAL GLOVES
RUBBER TESTING EQUIPMENT
GLOBAL PLANT & MACHINERIES SUPPLIERS
BUYER’S ADDRESSES FOR SURGICAL GLOVES

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

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]]> MEDICAL FURNITURE AND MEDICAL EQUIPMENT https://projectreports.eiriindia.org/product/medical-furniture-and-medical-equipment/ Mon, 13 Jan 2020 06:38:17 +0000 https://projectreports.eiriindia.org/?post_type=product&p=13386 The hospitals are recognised in terms of usefulness, not only by good & spacions buildings and qualified & dedicated doctors & nurses, but also by the diagnostic installations and furnitures that patients use most. It must be borne in mind that patients are not the persons of normal health. Under certain conditions they do not have the freedom of movement like a normal man. They cannot stretch limbs and keep lying on the bed as easily as others do. This necessitates that the need for beds which can be adjusted at will of the patient so that he may feel comfortable while lying on the bed.

The adjustable beds carry the frame and seat as is the case with all hospital beds. Additionally, they are provided with proper `plate corner fittings' to allow the bed movements in the desired directions. This mechanism is actuated by end fitted screw jack system which is manually operated. Fowler's bed hospital is an example of such an adjustable bed.

Sturdy frames are fabricated with angles while light beds have tubular frame & legs. The extended heights of bed ends are obtained by bending pipes at 90o angle at two points which fall at equal heights from the reference plane.

The general hospital beds are for those patients who are at liberty to stretch their limbs unrestrictedly, or the attendants of physically disabled patients. These general hospitals beds need no adjustment and may be folding or fixed type. These beds may have iron/steel angle frame or tubular frame with metal/non-metallic strapped seat to the upon. The plate corner fittings may or may not be provided to these beds depending on its utility.

Rust proofness of bed components is ensured by the use of stainless steel or chrome plated M.S. as & where possible. In most ordinary beds corrosion resistance is obtained to a limited extent by Japan black lacquer or any other lacquer coating or painting.

As more and more hospitals with increasing numbers of beds are becoming the general phenomena, it is no wonder that the demand for hospital beds is also increasing by leaps & bounds.

Among other medical furniture and O.T. Equipment, there are quite a number of other items viz. Examination tables, operation Tables, Patient carrying trolleys, invalid wheel chair/walking aids, Delivery Tables, ward furniture (which comprises wash Basin Stand, linen trolley Bedside locker, overbed table), ward trolleys (including medicine trolley and cylinder Trolley), O.T. Lights, OPD Furniture (Each set comprising of Bedside Screen, Stool, Footstep, Instrument Trolley, etc.), S.S. Hollow ware for O.T., Suction Apparatus/ Autoclaves/other equipments.

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]]> INTRODUCTION
USES AND APPLICATIONS
HOSPITAL BEDS (MANUALY/MECHANICALLY/ELECTRICALLY)
OB/GYN DELIVERY TABLE (ELECTRIC/HYDRAULIC/MECHANICALLY)
SURGICAL OPERATING TABLE HYDRAULIC/ELECTRIC
MARKET SURVEY
HOSPITALS AND DISPENSARIES AND THE RESPECTIVE NUMBER OF BEDS
PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS
MEDICAL FURNITURE & EQUIPMENT
MANUFACTURING PROCESS OF MEDICAL FURNITURE & O.T. EQUIPMENT
THE MANUFACTURING PROCESS COMPRISES THE FOLLOWING STEPS
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF MEDICAL FURNITURES AND O.T. EQUIPMENTS.
PLANT LAYOUT
ADDRESSES OF PLANT & MACHINERY SUPPLIERS
LATHE MACHINE
DRILLING MACHINE
GRINDER
SUPPLIERS OF RAW MATERIAL

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> MEDICAL COTTON https://projectreports.eiriindia.org/product/medical-cotton/ Tue, 12 Nov 2019 06:34:39 +0000 https://projectreports.eiriindia.org/?post_type=product&p=13209 Absorbent Cotton also known as Surgical Cotton or Cotton Wool is mainly used for medical purposes in hospitals, nursing homes, dispensaries etc., Because of high fluid absorbency power, it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give maximum protection and should not cause irritation. These properties can be achieved by manufacturing the product as per standard method of manufacture. The raw cotton is processed by series of steps which render the cotton hydro-phallic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc. Absorbent Cotton also known as Surgical Cotton or Cotton Wool is mainly used for medical purposes in hospitals, nursing homes, dispensaries etc., Because of high fluid absorbency power, it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give maximum protection and should not cause irritation. These properties can be achieved by manufacturing the product as per standard method of manufacture. The raw cotton is processed by series of steps which render the cotton hydro-phillic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc., With the development of medical facilities and growing awareness towards personal hygiene, the absorbent cotton industry registered steady growth rate in past and is picking up pace with the spread of education and upward economic growth of towns and villages. Surgical Bandages are the products manufactured from White Bleached Cotton gauge Cloth of suitable quality. These are available in various widths of running from 2.5 cm to 15 cms and of length from 3 meters or 4 meters. These are packed in a unit of doz. for sale. These are mainly used in hospital/Dispensaries for tying the wounds after dressing. Surgical Cotton is mainly used for cleaning and dressing the wounds by Doctor and Jauhrus's. It is also used by Tailors for putting pads in Woolen Suits etc. and making Novalties items by artists. Of course the Doctors consume the maximum quantity of Surgical Cotton produced in India. In present much advanced time the numbers of doctors are increasing drastically thereby increasing demand for surgical cotton at very fast rate. It also carried a good potential. Medium staple cottons, Bonde was to from cotton Mills or Linters from spinning Mills are used as raw materials for the manufacture of this product. To manufacture surgical cotton anyone of these three materials may be used separately or farely economical blend produce good quality surgical cotton. Cotton Raw material is cleaned and washed and bleached and sterilized properly by undergoing through a series of processes and render Hydrophile in character by sides rendering it petty free from external organic impurities. Doctors, Vaidyas, and other medical parishioners require surgical cotton and bandage for dressing ulcers and wounds etc. Surgical cotton and bandage are extensively used in hospitals, dispensaries and other institutions where treatment facilities are provided. With the spread and increase of health services in rural and urban areas as well as in the standard of living the demand for this product is increasing year after year. The present policy of the government is to reserve its manufacture for small scale. The small scale unit does not require a license for its production. Lint Cotton (ginned virgin cotton), Cotton Linters, comber cotton and various processed cottons generally available in India are the materials used to make surgical cotton or absorbent cotton and bandage. Lint cotton and comber cotton are used for high quality and long fibre cotton and bandages. Processed cotton materials and cotton linters are used mostly for low cost filler materials in dressings. The surgical bandages include the manufacture of bandages, rolled bandages, absorbent gauge and medicated gauge. In the field of surgical operations these items are indispensable. These are made of very fine and plain woven cotton cloth. The raw material required for the manufacture of surgical bandages is the bandage cloth is not readily available in the market. According to the needs and requirement for one's own item of manufacture one should arrange with local weavers for the weaving of cotton bandage cloth. Cotton goods are made soft and absorbent by frequent washing with soap and chemical bleaching or drying in the sun. The processing removes the natural oils and waxes of the cotton fibers so that the water proof quality is lost. Generally about 15% of the raw cotton is removed in the treatment to render it suitable for surgical uses and this treatment is essentially the same for both absorbent cotton and the woven gauge. In India first distillation plant was installed at Bilaspur by a US based MNC in the year of 1973. Thereafter various local distilleries also came up at Sambhal, Chandausi and Moradabad. The survey conducted by Richardson Hindustan Ltd. determined that Tarai Area of Uttar-Pradesh would be a suitable place for the cultivation of Mentha Arvensis. The crop of menthe was successfully grown and when the mentha oil was extracted by Steam distillation, mentha crop became a viable. Hindustan Richardson Ltd. established a distillation unit in BILASPUR of district Nanital, so confidently the Farmer could grow Mentha Herb. They had supplied the planting materials as well as given technical knowledge to grow the Mentha herb. As the result the area of mentha crops substantially increased in entire tarai and western districts of U. P. mainly Nanital, Rampur, Moradabad, Badaun, Bareilly and recently extended to eastern districts viz. Barabanki, Lucknow & sitapur districts. India upto 1966 was the importer of menthol which continued up to 1986 but due to Green Revolution, which started in the year 1965. Plantation of the wonder crop was undertaken by the farmers of UP at Rampur which later on spread to various areas like Rudrapur, Bilaspur, Bareilly, Barabanki etc. Some other areas like Sitapur, Faizabad, Gonda and Baraich; these areas are counted within Barabanki.

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]]> INTRODUCTION
PROPERTIES
PROPERTIES OF SURGICAL COTTON
SURGICAL COTTON FACTS
USES AND APPLICATIONS
COTTON BANDAGES & COTTON GAUGE
B.I.S. SPECIFICATION
GLOBAL MARKET OVERVIEW
BASIS & PRESUMPTIONS
IMPLEMENTATION SCHEDULE
EXPORT & IMPORTS
PRESENT STRUCTURE
GLOBAL BANDAGE ROLLS MARKET
PRODUCTS DEMAND QUANTITIES
OVERVIEW OF MWANZA
LOCATION
FACILITIES SURROUNDING PROJECT SITE MWANZA
TOPOGRAPHY
HYDROLOGY AND PHYSIOGRAPHY
SOIL TYPES IN MWANZA
WATER SUPPLY
WASTE WATER SYSTEM
SOLID WASTE DISPOSAL
EXISTING INDUSTRIES
OPPORTUNITIES AND CHALLENGES AT PROJECT SITE MWANZA
OPPORTUNITIES
CHALLENGES
PROOF OF LAND OWNERSHIP
GLOBAL MEDITECH INDUSTRY
SEQUENCES IN ABSORBENT COTTON WOOL
OPENING AND CLEARING OF RAW COTTON
BLEACHING
REMOVAL OF CHEMICALS
LAPPING
CARDING
ROLLING
WEIGHING & CUTTING
POLLUTION CONTROL
PROCESS OF MANUFACTURE OF SURGICAL COTTON
THE PROCESS OF MANUFACTURE OF SURGICAL COTTON CONSISTS
OF THE FOLLOWING STEPS
1. MECHANICAL CLEANING OPF RAW COTTON
2. BOILING
3 BLEACHING
4. HYDROEXTRACTION
5. DRYING
6. CARDING
7. STERLIZATION
8. PACKING
FLOW SHEET FOR THE MANUFACTURE OF SURGICAL COTTON
MANUFACTURING PROCESS OF COTTON GAUZE
PROCESS FLOW DIAGRAM FOR BANDAGES & GAUZE
WASTE GENERATION AND MITIGATION MEASURES
PROCESS OF MANUFACTURE FOR BANDAGES FROM COTTON
1. MECHANICAL CLEANING
2. DRYWING
3. COMBING
4. SPINNING
5. WEAVING
6. WASHING AND BLEACHING
7. STARCHING & NATURAL DRYING
8. CUTTING THE BANDAGES CLOTH INTO BANDAGE
9. PACKING
PROCESS FLOW SHEET FOR THE MANUFACTURE OF SURGICAL BANDAGE
MATERIAL SAFETY DATA SHEET FOR ORGANIC
COTTON ABSORBENT
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY (GLOBAL)
MACHINERY FOR SURGICAL COTTON & BANDAGE
BLEACHING MACHINE
CARDING MACHINES
LOOMS
SIZING MACHINE
SPINNING FRAMES
BOILER
BLEACHING KIERS
“TEXTILE BLEACHING KIERS”
AIR COMPRESSORS
DIGITAL WEIGHING SCALE
HYDRO EXTRACTOR
PACKAGING MACHINERY
D.G. SETS (DIESEL GENERATOR)
SUPPLIERS OF RAW GINNED COTTON

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> MEDICAL COTTON MANUFACTURING PLANT https://projectreports.eiriindia.org/product/medical-cotton-manufacturing-plant/ Sat, 06 Jul 2019 10:05:44 +0000 https://projectreports.eiriindia.org/?post_type=product&p=12961 Absorbent Cotton also known as Surgical Cotton or Cotton Wool is mainly used for medical purposes in hospitals, nursing homes, dispensaries etc., Because of high fluid absorbency power, it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give maximum protection and should not cause irritation. These properties can be achieved by manufacturing the product as per standard method of manufacture. The raw cotton is processed by series of steps which render the cotton hydro-phallic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc. Absorbent Cotton also known as Surgical Cotton or Cotton Wool is mainly used for medical purposes in hospitals, nursing homes, dispensaries etc., Because of high fluid absorbency power, it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give maximum protection and should not cause irritation. These properties can be achieved by manufacturing the product as per standard method of manufacture. The raw cotton is processed by series of steps which render the cotton hydro-phillic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc., With the development of medical facilities and growing awareness towards personal hygiene, the absorbent cotton industry registered steady growth rate in past and is picking up pace with the spread of education and upward economic growth of towns and villages. Surgical Bandages are the products manufactured from White Bleached Cotton gauge Cloth of suitable quality. These are available in various widths of running from 2.5 cm to 15 cms and of length from 3 meters or 4 meters. These are packed in a unit of doz. for sale. These are mainly used in hospital/Dispensaries for tying the wounds after dressing. Surgical Cotton is mainly used for cleaning and dressing the wounds by Doctor and Jauhrus's. It is also used by Tailors for putting pads in Woolen Suits etc. and making Novalties items by artists. Of course the Doctors consume the maximum quantity of Surgical Cotton produced in India. In present much advanced time the numbers of doctors are increasing drastically thereby increasing demand for surgical cotton at very fast rate. It also carried a good potential. Medium staple cottons, Bonde was to from cotton Mills or Linters from spinning Mills are used as raw materials for the manufacture of this product. To manufacture surgical cotton anyone of these three materials may be used separately or farely economical blend produce good quality surgical cotton. Cotton Raw material is cleaned and washed and bleached and sterilized properly by undergoing through a series of processes and render Hydrophile in character by sides rendering it petty free from external organic impurities. Doctors, Vaidyas, and other medical parishioners require surgical cotton and bandage for dressing ulcers and wounds etc. Surgical cotton and bandage are extensively used in hospitals, dispensaries and other institutions where treatment facilities are provided. With the spread and increase of health services in rural and urban areas as well as in the standard of living the demand for this product is increasing year after year. The present policy of the government is to reserve its manufacture for small scale. The small scale unit does not require a license for its production. Lint Cotton (ginned virgin cotton), Cotton Linters, comber cotton and various processed cottons generally available in India are the materials used to make surgical cotton or absorbent cotton and bandage. Lint cotton and comber cotton are used for high quality and long fibre cotton and bandages. Processed cotton materials and cotton linters are used mostly for low cost filler materials in dressings. The surgical bandages include the manufacture of bandages, rolled bandages, absorbent gauge and medicated gauge. In the field of surgical operations these items are indispensable. These are made of very fine and plain woven cotton cloth. The raw material required for the manufacture of surgical bandages is the bandage cloth is not readily available in the market. According to the needs and requirement for one's own item of manufacture one should arrange with local weavers for the weaving of cotton bandage cloth. Cotton goods are made soft and absorbent by frequent washing with soap and chemical bleaching or drying in the sun. The processing removes the natural oils and waxes of the cotton fibers so that the water proof quality is lost. Generally about 15% of the raw cotton is removed in the treatment to render it suitable for surgical uses and this treatment is essentially the same for both absorbent cotton and the woven gauge.

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]]> INTRODUCTION
PROPERTIES
PROPERTIES OF SURGICAL COTTON
SURGICAL COTTON FACTS
USES AND APPLICATIONS
B. I. S. SPECIFICATION
MARKET SURVEY
BASIS & PRESUMPTIONS
IMPLEMENTATION SCHEDULE
EXPORT & IMPORTS
PRESENT STRUCTURE
HEALTHCARE INDUSTRY IN INDIA
MARKET SIZE
TRENDS AND INVESTMENTS
DETAILED MARKET POSITION
GLOBAL MEDITECH INDUSTRY
MARKET POTENTIAL – INDIA
TEXTILE MARKET POTENTIAL – GUJARAT
GROWTH DRIVERS OF MEDITECH MARKET
EXPORT OF SURGICAL DISPOSABLES
INDIAN MEDITECH MARKET
EXPORT DATA FOR SURGICAL COTTON
INDIAN EXPORTERS OF ABSORBENT COTTON
SURGICAL COTTON MANUFACTURERS & EXPORTERS
PROCESS OF MANUFACTURE OF SURGICAL COTTON
THE PROCESS OF MANUFACTURE OF SURGICAL COTTON CONSISTS
OF THE FOLLOWING STEPS
MECHANICAL CLEANING OPF RAW COTTON
BOILING
BLEACHING
HYDROEXTRACTION
DRYING
CARDING
STERLIZATION
PACKING
FLOW SHEET FOR THE MANUFACTURE OF SURGICAL COTTON
PROCESS OF MANUFACTURE FOR BANDAGES
MECHANICAL CLEANING
DRYWING
COMBING
SPINNING
WEAVING
WASHING AND BLEACHING
STARCHING & NATURAL DRYING
CUTTING THE BANDAGES CLOTH INTO BANDAGE
PACKING
PROCESS FLOW SHEET FOR THE MANUFACTURE
OF SURGICAL BANDAGE
PLANT LAYOUT
COMPLETE PLANT SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERY
COTTON OPENING MACHINE
BOILING AND BLEACHING TANK
SPINNING MACHINE
WEAVING LOOMS
ROLLING MACHINE
MACHINERY FOR SURGICAL COTTON & BANDAGE
BLEACHING MACHINE
CARDING MACHINES
LOOMS
SIZING MACHINE
SPINNING FRAMES
BOILER
BLEACHING KIERS
AIR COMPRESSORS
DIGITAL WEIGHING SCALE
HYDRO EXTRACTOR 110
PACKAGING MACHINERY
D.G. SETS (DIESEL GENERATOR)
LIST OF BUYERS

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

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]]> ORTHOPAEDIC IMPLANTS AND INSTRUMENTS PLATES, SCREWS & NAILS (STAINLESS STEEL, TITANIUM & CARBON FIBER) https://projectreports.eiriindia.org/product/orthopaedic-implants-and-instruments-plates-screws-nails-stainless-steel-titanium-carbon-fiber/ Tue, 16 Apr 2019 06:46:28 +0000 https://projectreports.eiriindia.org/?post_type=product&p=12795 Orthopedic implants can be defined as medical devices used to replace or provide fixation of bone, or to replace articulating surfaces of a joint. In simpler words, orthopedic implants are used to either assist or replace damaged or troubled bones and joints. Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage in order to reduce the stress at the articulating surfaces. Some implants are cemented into place and others are pressed to fit, so that your bone can grow into the implant for strength. Some examples of orthopaedic implants are: orthopaedic plates, orthopaedic nails, and orthopaedic screws. The key factor that guides bone healing is the interfragmentary movement, which determines the tissue strain and consequently the cellular reaction in the fracture healing zone. Thus, the methods of fracture fixation will be evaluated by considering their ability to reduce the interfragmentary movement. To achieve good and acceptable healing results, biomechanical principles should be understood and carefully taken into consideration.

Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage. Few are cemented into place and others are pressed to fit so that your bone can grow into the implant for strength.

The post ORTHOPAEDIC IMPLANTS AND INSTRUMENTS PLATES, SCREWS & NAILS (STAINLESS STEEL, TITANIUM & CARBON FIBER) appeared first on EIRI - eBooks and Project Reports.

]]> INTRODUCTION
WHY DO NEED FOR ORTHOPEDIC IMPLANTS ARISE?
ADVANTAGES & DISADVANTAGES OF ORTHOPEDIC IMPLANTS
TYPES OF ORTHOPEDIC IMPLANTS
TODAY’S IMPLANTS
ANOTOMY OF BONE
MATERIALS FOR ORTHOPAEDIC IMPLANT
METALS
POLYMERS
CERAMICS
IMPLANT PROPERTIES AND TISSUE RESPONSE
USES & APPLICATIONS
CARBON FIBER IMPLANTS
CARBON FIBER REINFORCED PEEK BONE PLATE WITH TITANIUM
FIXATION SCREWS
A BONE PLATE (100; 200) AND A SCREW (600), COMPRISING:
CARBON FIBER REINFORCED COMPOSITE IMPLANT IN ORTHOPEDIC SURGERY
MEDICAL APPLICATION OF CARBON FIBER IMPLANTS
WOUND HEALING PRODUCTS
BIOCOMPATIBILITY
OVERVIEW OF ORTHOPAEDIC INDUSTRY
DRIVERS, RESTRAINTS, AND OPPORTUNITIES
GLOBAL ORTHOPEDIC IMPLANTS MARKET KEY PRODUCT SEGMENT
LAMEA INCLUDES MOROCCO ORTHOPEDIC IMPLANTS MARKET
GLOBAL ORTHOPEDICS MARKET
OVERVIEW OF INDIAN ORTHOPEDIC MARKET
INDIAN ORTHOPEDICS MARKET – MARKET SIZE AND COMPETITIVE LANDSCAPE
MARKET COMPOSITION, STRUCTURE AND SIZING
GROWTH IN THE JOINTS SEGMENT
GROWTH IN THE TRAUMA-SPINE SEGMENT TRAUMA:
INCREASING LOCAL PRESENCE AND STRATEGIC FOCUS OF LEADING
MNCS IN INDIA
GROWTH DRIVERS
INCREASING INCIDENCE OF OSTEOPOROSIS, OSTEOARTHRITIS, OBESITY
INCREASE IN AGING POPULATION
UNTAPPED POTENTIAL AND EXPANDING HEALTHCARE ACCESS
IMPROVEMENT IN QUALITY OF HEALTHCARE DELIVERY
PROMOTION OF MEDICAL TOURISM
INCREASED AVAILABILITY OF MINIMALLY INVASIVE PROCEDURES
MARKET RESTRAINTS
OVERALL PROCEDURE COSTS ARE OFTEN UNAFFORDABLE
LACK OF INFRASTRUCTURE CAPACITY TO PERFORM SURGERY LIMITS
ITS PENETRATION AND ADOPTION
INTENSE COMPETITION IN THE ORTHOPEDICS MARKET
PUBLIC HEALTHCARE SPENDING IS LOW
MARKET SURVEY (GLOBAL)
GLOBAL MEDICAL IMPLANTS MARKET, BY TYPE, 2016 (%)
1) ZIMMER
2) BIOMET
3) DEPUY
4) EXACTECH
5) WALDERMAR LINK
6) MAXX
7) SMITH& NEPHEW
FIGURE: DEPUY HIP
FIGURE: STRYKER KNEE JOINT
FIGURE: PICTURE OF X- RAY SHOWING COMPRESSED KNEE DUE
TO OSTEOARTHRITIS
FIGURE: SCOLIOSIS: SPINE CONDITION
FIGURE: MAJOR FACTORS AFFECTING THE INDIAN MEDICAL
DEVICES MARKET.
GLOBAL ORTHOPEDIC PRODUCTS MARKET
GROWTH IN ORTHOPEDIC IMPLANTS
OUTSOURCED ORTHOPEDIC PRECISION MANUFACTURING
MARKET OVERVIEW
INCREASED OEM OUTSOURCING
LIST OF THE TOP 10 ORTHOPEDIC IMPLANT MANUFACTUTERS/
SUPPIERS IN THE WORLD
DEPUY SYNTHES COMPANIES OF JOHNSON & JOHNSON
ZIMMER BIOMET
STRYKER
MEDTRONIC
ARTHREX
SMITH & NEPHEW
NUVASIVE
GLOBUS MEDICAL
WRIGHT MEDICAL GROUP
CORIN GROUP
PRESENT MANUFACTURES/SUPPLIERS OF ORTHOPEDIC IMPLANTS
DETAILS OF ORTHOPAEDIC SCREW, PLATES & NAILS
ORTHOPEDIC SCREWS:
ORTHOPEDIC PLATES:
INTERLOCKING NAILS (RODS):
TECHNIQUES TO MANUFACTURE ORTHOPEDIC IMPLANT
RAPID PROTOTYPING
COMPUTER NUMERICAL CONTROL (CNC)
MANUFACTURING PROCESS OF CARBON FIBER IMPLANT
PEEK MACHINING GUIDE
DETAILS OF ORTHOPAEDICS MACHINING
MACHINING ISSUES
WORK HOLDING
TOOLING
MATERIALS AND MACHINING
TRACEABILITY
FINE SELECTION
PRODUCTS
SPECIFICATION FOR QUALITY STANDARD
PROCESS CAPABILITIES IN ORTHOPEDIC IMPLANTS
7-AXIS HIGH CONTOUR MILLING:
SWISS MICROMACHINING
AUTOMATED DEBURRING & POLISHING
CLEAN ROOM PACKAGING
TESTING METHOD OF ORTHOPAEDIC
IMPLANT & INSTRUMENTS
METALLURGICAL ANALYSIS OF THE MATERIALS
MICROSTRUCTURE OF THE MODIFIED SURFACE
PHYSICAL PROPERTIES OF THE UNTREATED SUBSTRATE SURFACE
MECHANICAL PROPERTIES – MODIFIED SURFACE
MECHANICAL PROPERTIES – SUBSTRATE
BIOCOMPATABILITY
CLINICAL DATA
MANUFACTURING
REPORTING
(A). MANUFACTURING PROCESS OF ORTHOPAEDIC IMPLANTS
& INSTRUMENTS
(B). MANUFACTURING OF IMPLANT VIZ DHS/DCS PLATE 109
(C) MANUFACATURE OF IMPLANT VIZ SCREW
MANUFACTURING PROCESS OF ORTHOPAEDIC INSTRUMENTS
(PLATING & NAILING)
THE FOLLOWING OPERATIONS ARE CONDUCTED:-
DETAILS OF ORTHOPAEDIC IMPLANTS MACHINING
MACHINING ISSUES
WORK HOLDING
TOOLING 115
MATERIALS AND MACHINING
TRACEABILITY
METHOD TO ENHANCED FATIGUE PROPERTIES
OF ORTHOPAEDIC IMPLANT
DESIGN AND PROTOTYPING
THE DESIGN PROCESS USUALLY INVOLVES A 3D CAD MOCKUP
MILLING 121
A QUALITY TECHNICIAN ALSO GIVES THE PARTS A LOOK OVER
PACKING AND STERILIZATION
LIST OF ORTHOPAEDIC IMPLANTS
(MADE AS PER ORDER)
(A) NAILS:-
(B) PLATES:-
(C) SCREWS:-
B. ORTHOPAEDIC INSTRUMENTS
ADVANCES IN TECHNOLOGY AND MATERIALS FOR ORTHOPAEDIC
IMPLANTS AND INSTRUMENTS
ADVANCES IN TECHNOLOGY AND MATERIALS
RISING PRODUCTION COSTS
STRATEGIES FOR KEEPING COSTS DOWN
DESIGN PROCESS FOR IMPLANTABLE
ORTHOPAEDIC MEDICAL DEVICES
DESIGN INPUTS
COMMERCIAL ASPECTS
PLANNING
REGULATORY REQUIREMENTS
DESIGN REQUIREMENTS
DESIGN REVIEWS
DESIGN
CONCEPT DESIGN
CONCEPT DESIGN MAY INVOLVE
DETAIL DESIGN
DESIGN VERIFICATION
INTRODUCTION
FINITE ELEMENT ANALYSIS
RISK ANALYSIS
RAPID PROTOTYPING
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF CFR PEEK
SUPPLIERS OF PLANT AND MACHINERY
ELECTROPLATING PLANT
BUFFING MACHINE

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

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