Steel Industry – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org We Create Industrialist Thu, 20 Dec 2018 11:12:38 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Steel Industry – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org 32 32 S.S BRIGHT BARS https://projectreports.eiriindia.org/product/s-s-bright-bars/ Mon, 21 Dec 2015 06:55:13 +0000 http://projectreports.eiriindia.org/?post_type=product&p=6006   The Bright bars are basically the raw material for a  number of industries engaged in the manufacture of items such as  bolts, nuts,  shafts Iron bar etc.  By virture of the finished  surface, which  is smooth and with in the designed tolerances bright  bars are normally drawn round, square pentagonal or hexagonal.

In  is  proposed  to define briefly a rolling  mill  we  are concerned mainly with hot rolling mill, that is mill in which the steel  is heated to a suitable temperature before  rolling  takes place.

A  hot  mill,  mill  stand consists of  two  three  or  more cylindrical  metal rolls usually mounted horizontally in  bearing at their ends and vertically above each other.  If there are  two rolls  in the mill is called 2 high, and three rolls, 3 high  and soon.  These rolls may be driven through couplings at their  ends by  spindles  which,  are  in  their  turn,  coupled  to  pinious (orgeors)  which  transmit  the power from the  prime  move  (now usually  an electric motor though some steam or gas  engines  are still in use.)

The  use  of  the terms wobbler and "coobler  box"  for  the coupling  at  each  end of the spindle suggests  a  rather  loose fillings coupling per mitting a limited vertical movement of  the rolls whilst transmitting the driving power.

1.   INTRODUCTION
2.   MANUFACTURING PROCESS
3.   USES & APPLICATION
4.   MARKET SURVEY
5.   PROCESS FLOW DIAGRAM
6.   PLANT LAYOUT
7.   ADDRESSES OF PLANT & MACHINERY SUPPLIERS
8.   ADDRESSES OF RAW MATERIALS SUPPLIERS
9.   ADDRESSES OF CONSULTANTS FOR BRIGHT BAR

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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]]> uPVC WINDOWS FROM uPVC PROFILES https://projectreports.eiriindia.org/product/upvc-windows-from-upvc-profiles/ Fri, 17 Apr 2015 09:08:28 +0000 http://projectreports.eiriindia.org/?post_type=product&p=4705 uPVC Windows are widely used across the globe, from the deserts of Arizona to the coldest parts of Scandinavia/Russia, from the hot  environs  of Gulf to the tropics  of Malaysia, Thailand as  well as very extensively in China, S.  Korea, Taiwan and many more  Geographies. In fact Europe and North America predominantly use only
UPVC Windows in their residential constructions,  for both new  and replacement.  This  is  due to their good aesthetics, durability, noise proof ness,  low  maintenance  requirement,  best air & water tightness, and their ability to provide excellent thermal insulation, thereby helping save air¬ conditioning power costs in homes, offices  and
commercial centers. UPVC Windows come with a very high ¬quality surface finish, soft-contoured profiles and a variety of styles to meet the needs of the most demanding architects, designers and users. The environmental benefit  of using UPVC Windows instead of wood and metal windows is phenomenal. Due to their ability to conserve energy throughout their life¬time (from raw¬material stage to in¬use stage),  UPVC Windows  are recognized as Green Windows  thereby scoring over traditional wood and metal windows.  UPVC Windows  are  the  best  fit  for all weather conditions  prevalent  across India ¬ from salty humid corrosive  air of coastal areas  to sub¬zero temperatures  of Ladakh to heavy rains of Cherrapunji to the hot dust storms of Central India to the cyclonic  gale winds of Orissa coast to the extremely hot deserts of Thar in Rajasthan.

Windows are the connection between rooms and the outside world. They allow light and air into the house and enable you to see the world outside while protecting from wind, harmful rays of sun and rain. They keep us warm in the winter and cool in the summer.

INTRODUCTION
UPVC WINDOWS: SHOWING PROMISE
RAW MATERIAL SECTION
TYPICAL PROPERTIES OF RIGID PVC
MARKET SURVEY
PRESENT MANUFACTURERS OF UPVC WINDOWS (PROFILES)
MARKET POSITION
UPVC WINDOW AND DOOR PROFILES : NEW INVESTMENT
OPPORTUNITIES IN INDIA
GROWTH DRIVERS -PVC WINDOW MARKET POISED
TO TAKE A BIG LEAP..
MANUFACTURING PROCESS FOW CHART
ADVANTAGES OF UPVC
HOW TO MEASURE WINDOWS & DOORS
SCREW FIX MACHINE FOR UPVC WINDOW
FOUR CORNER VERTICAL CNC
SINGLE HEAD VARIABLE ANGLE WELDING MACHINE
FOR PVC WINDOW
3 HEAD WELDING MACHINE FOR PVC WINDOW
SEAMLESS WELDING MACHINE FOR COLOR PLATIC PROFILE
DOUBLE HEAD CUTTING SAW FOR PLASTIC PROFILE
DOUBLE HEAD CUTTING SAW FOR PLASTIC PROFILE
V-CUTTING SAW FOR PLASTIC PROFILE
BUREAU OF INDIAN STANDARD (BIS)
FOR QUALITY CONTROL FOR UPVC WINDOW
PLEMENTATION SCHEDULE
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF UPVC WINDOWS MAKING MACHINE
UPVC PROFILE MANUFACTURER IN INDIA (RAW MATERIALS)
SUPPLIERS OF U-PVC WINDOWS MAKING MACHINERY

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT

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]]> DOOR HINGES (MILD STEEL AND STAINLESS STEEL) https://projectreports.eiriindia.org/product/door-hinges-mild-steel-stainless-steel/ Thu, 30 Oct 2014 09:55:28 +0000 http://projectreports.eiriindia.org/?post_type=product&p=3041                     Hinges have extensive applications in joining doors, windows and  similar other structures requiring a movement of  one  flank with  respect to a fixed frame. In housing, the door  flanks  can have an angular movement with respect to the door frames of  wood or steel or aluminium. Its  function is to joint one part to  the other. Versatile of operation of hinges have played a great  role mechanisation  and  modernisation  in  present  mechanised  life. Hinges  are  extensively used  in safes, almirahs, boxes  of  all sizes, machines covers etc.

Mild steel  is  extensively being  used  for  manufacturing hinges  for  all purposes but brass, S.S. and Aluminium hinges have also been manufactured  because  of  their   respective properties,  uses  and  applications.  Though  the  manufacturing  process  is same for all materials of hinges yet  some  balancing equipments are needed to be added with the  main machineries when material changes.

  Project Report Covers:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> SPIRAL WOUND METALLIC GASKET https://projectreports.eiriindia.org/product/spiral-wound-metallic-gasket/ Sat, 25 Oct 2014 12:03:55 +0000 http://projectreports.eiriindia.org/?post_type=product&p=3003 Loss  of  fluid  and  loss  of  pressure  in  hydraulic  and preumatic  devices are prevented by the proper design and use  of seals,  packagings and gaskets. Seals fall in two major  classes: (1) Static and (2) Dynamic.

Static  seals  or gaskets are used to prevent  the  flow  of fluid  across  a  static joint between two parts  of  a  pressure vessel.  For  example the gasket between the  cylinder  head  and cylinder  block  of  an automible engine, is  a  static  seal  or gasket.

Project Report Covers:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> STEEL PLANT (EAF-BASED) https://projectreports.eiriindia.org/product/steel-plant-eaf-based/ Sat, 25 Oct 2014 09:49:09 +0000 http://projectreports.eiriindia.org/?post_type=product&p=2992 International steel making capacity  is estimated to have reached 2.36 billion tons in 2013-14 and is projected to increase to 2.66 billion tons by 2017-18.  Non -OECD economies will continue to lead the capacity expansion in the global steel industry, with their share of world capacity expected to increase to 72.6% in 2017. China has been the largest EAF steel producer in the world since 2007-08 and its EAF crude steel production reached a record high of 73.0 mmt, corresponding to 16.1% of global crude steel production via the EAF process. There is a good demand of steels in India.

Each ‘EIRI’ MARKET OVERVIEW CUM DETAILED TECHNO ECONOMIC FEASIBILITY REPORT (Complete Report) tentatively covers
•    Introduction
•    Properties
•    BIS (Bureau of Indian Standard) Specifications & Requirements
•    Uses & Applications
•    Present Indian Market Overview/Position
•    Export & Import Statistics Data
•    Names and Addresses of Existing Units (Present Manufactures)
•    List of Plant & Machineries
•    Miscellaneous Items and Accessories
•    Instruments, Laboratory Equipments and Accessories
•    Electrification, Electric Load and Water
•    Maintenance, Suppliers/Manufacturers of Plant and Machineries
•    Manufacturing Process with Formulations (If applicable)
•    Flow Sheet Diagram
•    List of Raw Materials
•    Availability of Raw Materials
•    Requirement of Staff & Labour
•    Personnel Management
•    Skilled & Unskilled Labour
•    Requirement of Land Area
•    Built up Area
•    Plant Layout
Along with financial details as under:
•    Summary of Capital Cost of Project
•    Land & Side Development Exp.
•    Buildings
•    Plant & Machineries
•    Misc. Fixed Assets
•    Technical Know how Fees & Exp.
•    Preliminary Expenses
•    Pre-operative Expenses
•    Provision for Contingencies
Below mentioned financial statements (Annexure) will be  for 5 to 10 Years
•    Annexure:: Cost of Project and Means of Finance
•    Annexure:: Output, Profitability and Cash Flow Chart
•    Annexure:: Assessment of Working Capital requirements
•    Annexure:: Sources of Finance
•    Annexure:: Balance Sheets
•    Annexure:: Break-Even Analysis and profitability analysis.
•    Annexure:: Quantitative Details-Output/Sales/Stocks
•    Annexure:: Sales Realisation
•    Annexure:: Raw Material Cost
•    Annexure:: Other Raw Material Cost
•    Annexure:: Packing Material Cost
•    Annexure:: Consumables, Store etc.,
•    Annexure:: Employees Expenses
•    Annexure:: Fuel Expenses
•    Annexure:: Power/Electricity Expenses
•    Annexure:: Repairs & Maintenance Exp.
•    Annexure:: Other Mfg. Expenses
•    Annexure:: Administration Expenses
•    Annexure:: Selling Expenses
•    Annexure:: Depreciation Charges - Profitability
•    Annexure:: Depreciation Charges
•    Annexure:: Interest and Repayment - Term Loans
•    Annexure:: Tax on Profit
•    Annexure:: Assumptions for Profitability workings
•    Annexure:: Assessment of Working Capital

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]]> STEEL FABRICATION INDUSTRY https://projectreports.eiriindia.org/product/steel-fabrication-industry/ Thu, 16 Oct 2014 09:10:23 +0000 http://projectreports.eiriindia.org/?post_type=product&p=2926 The  chemical  equipments  are the  roots  of  any  chemical industry  and the quality of chemicals produced in  the  chemical equipments depends on proper fabrication and structural  material etc.

STRUCTURAL FABRICATION

Structural  fabrication industry, a specialized industry  of paramount importance & bridges the gap between the main  producer of  steel and its consumers.  This industry is essentially  of  a jobbing  type  and  covers  a  vast  range  of  widely  different structural.  Attempt may be made to find the broad limits of  the industry  in  terms  of the  basis  processes  undertakes,  which include  cutting, welding and rivetting, primarily, and  casting, forging and machining as subsidiary process.

Project Report Covers:

 

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> ROLLING MILL & MANUFACTURING OF BARS, ANGLES, SQUARES, TUBES & OTHERS https://projectreports.eiriindia.org/product/rolling-mill-manufacturing-bars-angles-squares-tubes-others/ Mon, 29 Sep 2014 12:35:24 +0000 http://projectreports.eiriindia.org/?post_type=product&p=2847 In rolling mills, intermediate steel products are given their final shape and dimension in a series of shaping and finishing operations.  The usage of, hot rolling processes more tonnage than other production process, and cold rolling processes, the most tonnage out of all cold working processes. There is a huge demand of Rolling Mills in India. EIRI have prepared the Rolling Mill project report for setting-up the unit. Roll stands, holding pairs of rolls, are grouped into rolling mills that can be quickly process metal, typically steel, into products such as structural steel, bar stock & rails. Many steel rolling mills have rolling mill divisions that convert the semi-finished casting products into finished products. Many of the slabs are heated in reheating furnaces and rolled into final shape in hot– or cold–rolling or finishing mills. Steel production in India is forecast to double by 2031, with growth rate estimated more than of 10% in Finacial Year 2018, To achieve steel capacity build-up of 300 million tons/ annum (MTPA) by 2030, India would need to invest US$ 156.08 billion by 2030-31. The Project Report shall be covering all the following mentioned contents. While some products (e.g. reinforcement bars, steel plates) only require hot-rolling, some others may require both hot– and cold–rolling (steel for cars and white-goods).

We are fully capable to prepare the Customized project report on this unit for domestic and international clients.

Each ‘EIRI’ MARKET OVERVIEW CUM DETAILED TECHNO ECONOMIC FEASIBILITY REPORT (Complete Report) tentatively covers
•    Introduction
•    Properties
•    BIS (Bureau of Indian Standard) Specifications & Requirements
•    Uses & Applications
•    Present Indian Market Position (Not Survey)
•    Export & Import Statistics Data
•    Names and Addresses of Existing Units (Present Manufactures)
•    List of Plant & Machineries
•    Miscellaneous Items and Accessories
•    Instruments, Laboratory Equipments and Accessories
•    Electrification, Electric Load and Water
•    Maintenance, Suppliers/Manufacturers of Plant and Machineries
•    Flow Sheet Diagram
•    List of Raw Materials
•    Availability of Raw Materials
•    Requirement of Staff & Labour
•    Personnel Management
•    Skilled & Unskilled Labour
•    Requirement of Land Area
•    Built up Area
•    Plant Layout
Along with financial details as under:
•    Capacity of the Project
•    Land & Side Development Exp.
•    Buildings Cost
•    Plant & Machineries
•    Misc. Fixed Assets
•    Technical Know how Fees & Exp.
•    Preliminary Expenses
•    Pre-operative Expenses
•    Provision for Contingencies
Below mentioned financial statements (Annexure) will be  for 5 to 10 Years
•    Annexure:: Cost of Project and Means of Finance
•    Annexure:: Output, Profitability and Cash Flow Chart
•    Annexure:: Assessment of Working Capital requirements
•    Annexure:: Sources of Finance
•    Annexure:: Balance Sheets
•    Annexure:: Break-Even Analysis and profitability analysis.
•    Annexure:: Quantitative Details-Output/Sales/Stocks
•    Annexure:: Sales Realisation
•    Annexure:: Raw Material Cost
•    Annexure:: Other Raw Material Cost
•    Annexure:: Packing Material Cost
•    Annexure:: Consumables, Store etc.,
•    Annexure:: Employees Expenses
•    Annexure:: Fuel Expenses
•    Annexure:: Power/Electricity Expenses
•    Annexure:: Repairs & Maintenance Exp.
•    Annexure:: Other Mfg. Expenses
•    Annexure:: Administration Expenses
•    Annexure:: Selling Expenses
•    Annexure:: Depreciation Charges - Profitability
•    Annexure:: Depreciation Charges
•    Annexure:: Interest and Repayment - Term Loans
•    Annexure:: Tax on Profit
•    Annexure:: Assumptions for Profitability workings
•    Annexure:: Assessment of Working Capital

 

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]]> RE-BAR AND STEEL SECTIONS https://projectreports.eiriindia.org/product/re-bar-steel-sections/ Tue, 23 Sep 2014 12:23:08 +0000 http://projectreports.eiriindia.org/?post_type=product&p=2722 Welded wire fabric is made from a series of steel wires arranged at right angles and electrically welded at all steel wires crossings. Welded wire fabric, also known as WWF, can be used in slab-on-ground slabs, where the ground has been well compacted. A heavier fabrication of welded wire fabric can be used in walls and structural floor slabs. This is commonly used in road pavements, box culverts and drainage structures, and small concrete canals.

  Project Report Covers:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> COLD ROLLING MILL https://projectreports.eiriindia.org/product/cold-rolling-mill/ Tue, 23 Sep 2014 11:25:34 +0000 http://projectreports.eiriindia.org/?post_type=product&p=2718 Reinforcing steel bars are used to help concrete withstand tension forces. Concrete by nature is sufficiently strong to compression forces, although tension forces can crack concrete. Deformed re-bars on reinforcing steel was made a standard requirement since 1968, however, plain re-bars are also used in situations where the reinforcing steel is expected to slide as usually installed in highway pavement and in segmental bridges. The deformed patter on a rebar will help the concrete to adhere to the reinforcing steel surface. The pattern on a deformed bar is not specified, however, the spacing, and the height of the ‘bumps’ is regulated.

  Project Report Covers:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> STAINLESS STEEL FASTENERS (NUTS & BOLTS https://projectreports.eiriindia.org/product/stainless-steel-fasteners-nuts-bolts/ Thu, 18 Sep 2014 06:30:42 +0000 http://projectreports.eiriindia.org/?post_type=product&p=2611       Nuts and Bolts are most commonly used items in the family of industrial  fasteners and their demand is fast increasing due  to expansion of industries in the country.  Bolt is a piece of metal rod  whose  one end is upset and at the other  end  threading  is done.  Nut  is  a device which rolls on bolt  threads.  In  nuts, internal  threading  is done while bolts  bear  external  thread. Screw,  demonstrate their true merit in the  movements,  assembly etc,  of wooden componets. Screws are most popular  as  fasteners which assemble, or join parts toether to be made into a  complete
unit.

   Project Report Covers:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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