ROLLING MILL & MANUFACTURING OF BARS, ANGLES, SQUARES, TUBES & OTHERS

In rolling mills, intermediate steel products are given their final shape and dimension in a series of shaping and finishing operations.  The usage of, hot rolling processes more tonnage than other production process, and cold rolling processes, the most tonnage out of all cold working processes. There is a huge demand of Rolling Mills in India. EIRI have prepared the Rolling Mill project report for setting-up the unit. Roll stands, holding pairs of rolls, are grouped into rolling mills that can be quickly process metal, typically steel, into products such as structural steel, bar stock & rails. Many steel rolling mills have rolling mill divisions that convert the semi-finished casting products into finished products. Many of the slabs are heated in reheating furnaces and rolled into final shape in hot– or cold–rolling or finishing mills. Steel production in India is forecast to double by 2031, with growth rate estimated more than of 10% in Finacial Year 2018, To achieve steel capacity build-up of 300 million tons/ annum (MTPA) by 2030, India would need to invest US$ 156.08 billion by 2030-31. The Project Report shall be covering all the following mentioned contents. While some products (e.g. reinforcement bars, steel plates) only require hot-rolling, some others may require both hot– and cold–rolling (steel for cars and white-goods).

We are fully capable to prepare the Customized project report on this unit for domestic and international clients.

Each ‘EIRI’ MARKET OVERVIEW CUM DETAILED TECHNO ECONOMIC FEASIBILITY REPORT (Complete Report) tentatively covers
•    Introduction
•    Properties
•    BIS (Bureau of Indian Standard) Specifications & Requirements
•    Uses & Applications
•    Present Indian Market Position (Not Survey)
•    Export & Import Statistics Data
•    Names and Addresses of Existing Units (Present Manufactures)
•    List of Plant & Machineries
•    Miscellaneous Items and Accessories
•    Instruments, Laboratory Equipments and Accessories
•    Electrification, Electric Load and Water
•    Maintenance, Suppliers/Manufacturers of Plant and Machineries
•    Flow Sheet Diagram
•    List of Raw Materials
•    Availability of Raw Materials
•    Requirement of Staff & Labour
•    Personnel Management
•    Skilled & Unskilled Labour
•    Requirement of Land Area
•    Built up Area
•    Plant Layout
Along with financial details as under:
•    Capacity of the Project
•    Land & Side Development Exp.
•    Buildings Cost
•    Plant & Machineries
•    Misc. Fixed Assets
•    Technical Know how Fees & Exp.
•    Preliminary Expenses
•    Pre-operative Expenses
•    Provision for Contingencies
Below mentioned financial statements (Annexure) will be  for 5 to 10 Years
•    Annexure:: Cost of Project and Means of Finance
•    Annexure:: Output, Profitability and Cash Flow Chart
•    Annexure:: Assessment of Working Capital requirements
•    Annexure:: Sources of Finance
•    Annexure:: Balance Sheets
•    Annexure:: Break-Even Analysis and profitability analysis.
•    Annexure:: Quantitative Details-Output/Sales/Stocks
•    Annexure:: Sales Realisation
•    Annexure:: Raw Material Cost
•    Annexure:: Other Raw Material Cost
•    Annexure:: Packing Material Cost
•    Annexure:: Consumables, Store etc.,
•    Annexure:: Employees Expenses
•    Annexure:: Fuel Expenses
•    Annexure:: Power/Electricity Expenses
•    Annexure:: Repairs & Maintenance Exp.
•    Annexure:: Other Mfg. Expenses
•    Annexure:: Administration Expenses
•    Annexure:: Selling Expenses
•    Annexure:: Depreciation Charges – Profitability
•    Annexure:: Depreciation Charges
•    Annexure:: Interest and Repayment – Term Loans
•    Annexure:: Tax on Profit
•    Annexure:: Assumptions for Profitability workings
•    Annexure:: Assessment of Working Capital