Project report on Wooden - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/wooden/ We Create Industrialist Thu, 12 Aug 2021 07:17:46 +0000 en-US hourly 1 https://wordpress.org/?v=6.9 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Project report on Wooden - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/wooden/ 32 32 WOODEN PALLETS, CHEMICAL TREATMENT AND WOOD SEASONING PLANT https://projectreports.eiriindia.org/product/wooden-pallets-chemical-treatment-and-wood-seasoning-plant/ Thu, 12 Aug 2021 07:17:46 +0000 https://projectreports.eiriindia.org/?post_type=product&p=14949 (A) WOODEN PALLETS

Wooden pallets find their application for filling bottom of barrel above which some material is packed. They act as safety measures for transit of goods from one place to another.

A pallet (sometimes called a skid) is a flat transport structure designed to support a variety of goods in a stable fashion while being lifted by any mobile forklift, pallet jack or other jacking device. The goods are placed on top of the pallet and can be secured to it by straps or stretch wrapped plastic film. Majority of pallets are made of wood. The gradual advent of containers for the transport of nearly all goods has spurred the use of pallets because the containers always offer the clean, level surfaces needed to make pallet movement economical.

For the manufacture of wooden Pallets, wood log viz; Babool, Neem etc. is subjected to saw cutting, rendering into Phali (L=4' or 4 1/2', W=4' or 4 1/2' t= 1") and then cutting (on small cutting machine) to convert rond piece of log into square wooden piece (4'x4'x1") and subsequently subjecting to chemical treatment with copper sulphate and sodium Dichromate, followed by wood seasoning in a seasoning kiln.

Skids and pallets were slowly introduced throughout the early 20th century; wooden boxes, crates, parrels and kegs were much more commonly used to utilize, protect, store and transport goods. Wood pallet construction specifications can depend on the pallet's intended use, general, FDA, storage, chemical export, the expected load weight, type of wood desired, recycled, hard, soft, kiln Dried or combo (New & recycle) and even the type of fasteners desired to hold the pallet together, staples or nails.

(B) WOODEN DRUMS

Wooden Drums are available in various sizes with height varying from 28" to 96". Weight of 28" Ht Drum being 25 kg and that of 96" HT being 300 kgs etc.

Cable industry extensively utilizes the use of drums as cables are packed in cable drums.

Wooden drums are made from round wooden logs, subjected to saw machine, formation of phali, nailing, assembling by fixing tie rods, chemical treatments, wood seasoning etc.

AA/ACSR Conductors are exclusively used in electrification purposes. Usually these are made long in length and suitable length can be cut out of it. So handling cables as such is not convenient and it is import and to use some means to store these conductors in a convenient and compact manner, wooden drums are used for this purpose.

These wooden drums are spool shaped structure which is used to carry specified length of AA/ACSR conductor from factory floor to site of conductor laying. The conductors are wounded over this drum. Wooden drums are available in various sizes but for general purposes dia of drum is taken 100-120 cm. with flanges on both sides. The demand of these drums is directly linked with the supply demand balance of electricity. The demand of electricity is expected to reach about 282 billion KWH. Due to growth of extensive and intensive electrification programme, the demand of AA/ACSR conductors is over increasing and subsequently the demand of these drums are bound to increase considerably.

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]]> INTRODUCTION
(A) WOODEN PALLETS
(B) WOODEN DRUMS
OBJECT OF SEASONING
METHODS OF STACKING
THE ONE AND NINE METHODS OF STACKING SLEEPERS
CLOSE CRIB METHOD
CLOSE CRIB METHOD
FENCE POST STACKING
SEASONING METHOD
(I) AIR SEASONING OR NATURAL SEASONING.
(II) KILN SEASONING OR ARTIFICIAL SEASONING.
SEASONING OF WOOD & EFFECT OF SEASONING ON WOOD PROPERTIES
SEASONING OF WOOD
EFFECT OF SEASONING ON WOOD PROPERTIES
SHRINKING AND SWELLING
MECHANICAL PROPERTIES
ELECTRICAL RESISTANCE
RESISTANCE TO DECAY
FACTORS COMPLICATING SEASONING
INITIAL MOISTURE CONTENT
USES & APPLICATIONS
(A) WOODEN PALLETS
(B) WOODEN DRUMS
CODE OF PRACTICE FOR TIMBER SEASONING
SEASONING OF TIMBER-CODE OF PRACTICE
1. SCOPE
2. REFERENCES
3. TERMINOLOGY
4. CLASSIFICATION OF TIMBERS FOR SEASONING PZJRPOSES
5. DEFECTS FOR SEASONING PURPOSES
6. PRELIMINARY TREATMENT AND STORAGE
FIG. 1 ONE-AND-NINE STACKING
FIG. 2 CLOSE CRIB STACKING
FIG. 3 OPEN CRIB STACKING
FIG. 4 STACK OF POL
FIG. 5 STACK OF FENCE POSTS
7. MOISTURE CONTENT OF SEASONED TIMBER FOR DIFFERENT USES
MARKET OVERVIEW
WOOD PALLET MARKET BY PRODUCT TYPE
WOOD PALLET MARKET BY END USER
WOOD PALLET MARKET BY GEOGRAPHY
KEY PLAYERS IN WOOD PALLET MARKET
RAW MATERIALS
PROCESS OF MANUFACTURE OF WOODEN PALLETS
WOOD SEASONING DETAILS
PROCESS FLOW DIAGRAM FOR WOODEN PALLETS
PROCESS OF MANUFACTURE OF WOODEN DRUMS
WAYS OF SEASONING WOODS
WOOD SEASONING
AIR DRYING
SOLAR DRYING
MICROWAVE SEASONING
CHEMICAL SEASONING
SEASONING AND MOISTURE CONTENT OF WOOD
MOISTURE CONTENT OF WOOD
DETAILS OF SEASONING CHAMBER OR KILN
STANDARD DRYING SCHEDULE FOR COMPARTMENT KILN:-
FOR OAK TIMBER 16 – 30 MM THICK AT INCREASED TEMPERATURE:-
DRYING SCHEDULE FOR SOFTWOOD AT INCREASED TEMPERATURE:-
DRYING SCHEDULE FOR HARD WOODS:-
GENERAL MANUFACTURING PROCESS OF WOODEN DRUMS
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF WOODEN DRUMS
WOOD PRESERVATION AND CHEMICALS
CHROMATED ARSENICALS
CREOSOTE
PENTACHLOROPHENOL
ALTERNATIVE WOOD PRESERVATIVES
PROPICONAZOLE
TRIADIMEFON
ACID COPPER CHROMATE (ACC)
ISOTHIAZOLINONES
NEWER WOOD PRESERVATIVES FOR RESIDENTIAL USES
ACQ
BORATES
COPPER AZOLE
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF SAW MACHINE (CIRCULAR/BAND)
SUPPLIERS OF WOOD SEASONING PLANT (KILN)
SUPPLIERS OF BOILERS
ADDRESSES OF RAW MATERIALS SUPPLIERS
WOODEN LOG (BABOOL/NEEM)
SUPPLIERS OF COPPER SULPHATE
SUPPLIERS OF SODIUM DICHROMATE
SUPPLIERS OF NAILS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> WOODEN DOORS EXTERNAL, INTERNAL FOR RESIDENTIAL (CAPACITY 100 DOORS PER DAY) https://projectreports.eiriindia.org/product/wooden-doors-external-internal-for-residential-capacity-100-doors-per-day/ Tue, 24 Sep 2019 07:48:52 +0000 https://projectreports.eiriindia.org/?post_type=product&p=13108 Wood door is a door made of wood. It is very commonly used in constructions and known for its good machinability, strength and durability along with a lot of other abilities. Wood doors can be categorized in many ways. By the different manufacturing method due to the structure, the doors can be divided into three categories. Each category of doors has a very different structure from each other. • Real wooden tenon-joint door, • Wood composite door, • Veneer and wooden frame core door. Doors are different in design, structure and external finish. Wooden door structures may be of different types and different technologies: solid wood, blockboard or double-panel. Solid wood: veneered or laminated solid wood for long-lasting stability. This technology is used to produce Antikè and Rodi. Blockboard wood: perpendicularly-glued wooden strips for long-lasting stability. This technology is used to produce Baltimora and Baltimora New. Double-panel wood: sandwich structure with light interior. This technology is used to produce Fashion, Natura, Costellazioni, Casa Zen, Venezia. The external wooden finish is made using fine wood veneer to cover door elements with different materials, colours and finishing. Carpentry and joinery are common terms used with any class of work with wood. Strictly speaking carpentry deals with all works of a carpentry such as roofs, floors, partitions etc. of a building, while joinery deals with the making of doors windows, cupboards, dressers, stairs and all the interior fitments for a building. Timber is the basic material used for any class of wood working. The term timber is applied to the trees which provide us with wood. Furniture and fixture are essential for a family. Furniture and fixtures proposed to be manufactured in this scheme are made out of wood specially from CP teak, chap, haldu, Jack or similar good quality wood. With the modern life furniture and fixture used in a family are wide and varied in nature starting from plank, almirah, table, chair, rack, etc. Apart from this utility furniture is made out of good quality wood and highly finished adds beauty to the room. Wood with moisture content brought down to the extent that it does not further shrink under normal conditions by way of evaporation of moisture from it is called seasoned wood. Generally timber with moisture content less than 15% does not appreciably shrink and can be called as seasoned timber. It is desirable that in carpentry and joinery work wood does not shrink after it is joined and finished . But if unseasoned wood is used it will give out moisture to further dry and shrink after work is done. This will obviously weaken the joints and give clauses between the pieces for a bad finish. When seasoned timber is used to joints remain understored and no gap develops between the pieces of timber after finishing. Hence for making door and window shutters, furniture, interior decoration and such other work where strength and finish matter use of seasoned timber is advisable. Since use of seasoned timber is advisable. Since use of seasoned timber gives longer life and better finish. there is growing trend to used seasoned timber in wood industries. Various govt. departments including defense department are now including use of seasoned timber in the specification for various work involving use of timber. STRUCTURE OF WOOD- The trees are known as growers, due to the fact that each year a new layer of tissue is formed on the outside of previous layers. The layers are termed annual i\rings, because most trees produce one ring each year. Each annual ring is composed of an open porous layer known as springwood, due to the rapid growth in spring, and thinner denser layer called autumn wood, due to the outer rings of the tree known as sapwood convey the watery sap from the roots up to the leaves. Here it undergoes certain chemical changes, and on its return journey to the roots in autumn , this perfected gap leaves behind various starchy secretions, gums or resins, according to the type of tree. These substances fill up the tissues, feed the tree, and help to form a denser wood known as doorman or heartwood. The cambium layer situated between the sapwood and the bark is responsible for the formation of new wood each year. It divides up forming layer of new wood cells on the inside and a soft layer on the outside which becomes bark. Each year the innermost layer of sapwood becomes transformed into heartwood. It is generally understood that heartwood is the only part of the tree which should be converted for use, as sapwood is more prone to attack from wood-destroying organisms. If sapwood is properly treated with an effective preservative, it is as durable as harrowed, similarly treated, when used under conditions favorable to decay. The difference in colour between sapwood and heartwood is most important when choosing wood for joinery, the decorative value of which depends on the dark colour and grain of the heartwood. Treating with preservatives is useless and staining is very difficult. as sapwood absorbs stains more readily than heartwood and takes on a much darker shade. There fore, for all joinery work it is better that sapwood be eliminated altogether. Wood is generally used to manufacture so many things starting from furniture to industrial products. But mainly used to manufacture wooden doors, windows, shutters etc. Besides these the other uses are to manufacture T.V. cabinets. Wooden TV cabinets are cheap and durable. The rapid expansion of the TV network in India has given a tremendous thrust to the TV manufacturing industries and which in turn has generated a great demand for the various parts and accessories in the manufacture of TV set out of which, cabinet is an important component.

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]]> INTRODUCTION
CLASSIFICATION OF WOOD –
COMMON VARIETIES OF INDIAN TIMBER
USES OF SEASONED WOOD
INSTRUMENT INDUSTRIES
B.I.S. SPECIFICATION
SPECIFICATION OF WOODEN DOOR
TIMBER DOOR, WINDOW AND VENTILATOR FRAMES — SPECIFICATION
(THIRD REVISION)
1 SCOPE
2 REFERENCES
4 MATERIALS
5 CONSTRUCTIONS AND WORKMANSHIP
6 DIMENSIONS, SIZES AND TOLERANCES
EXAMPLE 1
EXAMPLE 2
7 LOCATIONS OF HOLDFASTS
8 FINLSH
NOTES
9 SAMPLING
10 MARKING
MARKET SURVEY
DOOR AND WINDOW FOR RESIDENTIAL BUILDING
TABLE– RECOMMENDED OPENING SIZES – DOORS
WOODEN DOOR ELEVATION
FIG. ELEVATION OF WOODEN DOOR
TYPICAL DOOR DETAIL – WOOD
FIG. ELEVATION OF WOODEN DOOR
BOTTOM RAIL
KITCHEN DOOR ELEVATION
FIG. ELEVATION OF KITCHEN DOOR
DETAILED EXPORT DATA OF WOODEN DOOR SIZE
MANUFACTURERS OF WOODEN DOORS
MANUFACTURING PROCESS
PROCESS FLOW DIAGRAM
PROCESS IN DETAILS
PROCESS INVOLVE MAINLY IN FIVE GROUPS-
SUMMARY OF THE MANUFACTURING PROCESS
INSPECTION AND QUALITY CONTROL
PLANT LAYOUT
SUPPLIER OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
VERTICAL SAW MACHINE
WOOD CUTTING MACHINE

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> TOOTHPICK (WOODEN) https://projectreports.eiriindia.org/product/toothpick-wooden/ Sat, 08 Apr 2017 06:44:59 +0000 http://projectreports.eiriindia.org/?post_type=product&p=7862 Tooth picks are short wooden splints, having a sharp end at one side, which when inserted in the cavities in between the two teeth in the mouth take out the deposited food particles. Tooth picks are therefore, very useful small item for preserving out teeth from decay, weakening etc.

A toothpick is a small stick of wood, plastic, bamboo, metal, bone or other substance used to remove detritus from the teeth, usually after a meal. A toothpick usually has one or two sharp ends to insert between teeth. They can come in both wood and plastic, and can also be used for picking up small appetizers (like cheese cubes or olives) or as a cocktail stick.

American wooden toothpicks are cut from birch wood or made from plastic. Logs are first spiral cut into thin sheets, which are then cut, chopped, milled and bleached (to lighten) into the individual toothpicks.[1] Maine used to be the leading producer of toothpicks for the United States. The last wood toothpick plant in Maine closed in 2003. Plastic toothpicks, also called dental pics, are still made in America in Georgia, by Armond's Manufacturing. The Mayo Clinic
recommends using a dental pic in lieu of a wooden toothpick to clean your teeth, as they clean more effectively and you do not risk injuring your gums.

Tooth picks are mostly used in restaurants and hotels. But with the modernity and education, people in their homes are also keeping the tooth picks.

The tooth picks are prepared by a series of wood working operations. The tooth pick manufacture is a very simple process and does not require much skill.

There are a large number of industries in small sector manufacturing this product. The demand of this product is increasing steadily. This report suggests the manufacture of tooth picks in a small unit, one shift per day, with installed capacity of 900 million tooth picks per year. This can also be made from polypropylene and known as synthetic tooth tricks.

INTRODUCTION
USES AND APPLICATIONS
MARKET POSITION
EXPORT DATA OF WOODEN TOOTHPICK
IMPORT DATA OF WOODEN TOOTHPICK
MANUFACTURERS/SUPPLIERS OF TOOTHPICKS
B.I.S. SPECIFICATION
SCENARIO OF BAMBOO TOOTHPICKS
LOCATIONAL CONDITION
MANUFACTURING PROCESS OF TOOTHPICK
MANUFACTURING PROCESS OF BAMBOO TOOTHPICKS
PROCESS FLOW DIAGRAM
DETAILS OF MACHINERIES FOR TOOTHPICK MAKING
DETAILS OF BAMBOO TOOTHPICK MAKING LINE
PROCESS FLOW SHEET FOR THE MANUFACTURE OF TOOTH PICKS
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF RAW MATERIALS
SUPPLIERS FOR PLANT AND EQUIPMENTS FOR TOOTHPICKS (WOODEN)
SUPPLIERS FOR PLANT AND MACHINE (IMPORTED)

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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