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Latex based adhesives are of special importance for cementing porous surfaces due to their ability to wet such surfaces. On the other angle the porosity allows the latex adhesive to dry out thus producing a strong coherent film. Sodium silicate, glue, albumen gums and starch etc. are compatible with natural latex and exert a stabilizing action. The latex rubber in the adhesive film imparts flexibility and strength and protects and bond against dynamic fatigue.
Latex based adhesives contain a rubber latex, adhesion modifiers, plasticizers, curatives, fillers such as whiting and kaolin, thickness e.g. cellulose derivatives and other additives e.g. antioxidants, surfactants antifoams (Octyl alcohol, silicons), antifreeze, stabilizers corrosion inhibitor colourants, deodorants, and reodorants etc.
Shoe industry, both or leather and rubber based types, utilities quite a good amount of adhesives, large number of which are based on animal glues, now-a-days various thermoplastic materials other than those based on animal glues are in use, e.g. adhesives based on PVC, polyvinyl butyl, rubber natural and synthetic, methyl cellulose and celluloid etc. Water resistant casein glues are also employed for this purpose.
The rubber solution which are manufactured by synthetic rubber are called as “synthetic rubber adhesives”. It is an important item for shoes and rubber industries in the joining of two layers or more than two rubber layers of shoe layers or shoe parts and soles. The rubber solutions have some public uses also, such as, in cycle puncture and heavy vehicle puncture fixing.
The use of adhesives is also in the bursting of tyres and tubes. When tyres burst, we require adhesive for joining to the burst. The types and tubes are very necessary item for cycle, auto rikshaw, heavy vehicle etc. The adhesive gives a new list for these tyres and tubes when it joint to the puncture or burst.
To adhesive for leather to leather and leather to rubber may also be made by latex rubber based. It helps in joining two layers of leather and rubber, shoe parts and soles. It is also used tyres and tubes manufacturing, for joining the two layers or joining the two ends of tubes.
1. In this type of solution, the reclaimed rubber is dissolved in dissolved in the solvent and the solution is not vulcanised.
2. This type of solutions are heated for vulcanization, they contain some other ingredient like accelerator etc.
3. Solution which get vulcanized by themselves and are usually supplied in two parts.
Some large scale units in the country almost monpolised the manufacture and marketing of these products. Recently much progress has been made in the small scale sector, specially because technical know-how is indigenously available. The rubber solutions are manufactured according to required by the purchaser.
The colour of the solvent is depend on the raw materials which are used in the solvent processing.
S.R. Adhesive is a important class of adhesive having multiple applications.
Substances may attach to surfaces and develop the internal or cohesive strength necessary to hold materials together while cooling from the liquid to the solid state, while losing solvent or during chemical section substances called pressure-sensitive adhesive generally do not undergo phase change in order to
hold materials together.
Many types of Adhesives are currently in use and there is no adequate single system of classification for all products. The adhesives industry has generally employed classification based on end use, such as metal to metal adhesives, wood adhesives, general purpose adhesives, paper and packaging adhesives and so on.
Apart from end-use, adhesives may be classified according to physical form, chemical composition, method of application, various processing factors (eg setting section), and suitability for particular service requirements or environments.
A good adhesive should have the following desirable properties :-
a) Maximum mechanical strength.
b) Minimum setting time of quick development of bond strength.
c) Resistance to moisture
d) Resistance to moisture
e) Resistance to the deterioration by ageing
f) Freedom from fire and toxicity hazards.
g) Ability to withstand temperature variations or it
should produce a flexible anticracking bord.
h) Freedom from objectionable odor.
i) Freedom from fire and toxicity.
As can be easily inferred from the above no single adhesives can have all the above desirable properties. Adhesive for particular industrial application is selected according to the more important service conditions required. To achieve desirable properties, certain modifying agents like plasticizers, stiffners, driers and fillers etc, are incorporated in the adhesives.
Application Area for Adhesive Bonding
Adhesives are used for bonding of surfaces, when the mechanical bonding methods result in distortion, discoloration, corrosion and other troubles. Sometimes adhesive bonding is used due to reduced cost and performance improvement. Adhesive bonding is sometimes used to complement other fastening methods in an assembly.
Adhesives may be used for bonding for dissimilar materials, such as combinations of metals, rubbers, plastics, foamed materials, fabrics, wood etc., and for metals which may constitute a corrosion couple eg. iron to copper or brass.
INTRODUCTION
USES AND APPLICATION
STRUCTURAL ACRYLIC ADHESIVES
OTHER APPLICATIONS
B.I.S.SPECIFICATION
PROPERTIES OF ACRYLIC BASED ADHESIVE
CONCISE SUMMARY OF PHYSICAL PROPERTIES OF ACRYLIC ADHESIVES
MARKET SURVEY
PRESENT MANUFACTURE OF S.R ADHESIVE
PROPERTIES OF LATEX BASED ADHESIVES VERSUS SOLVENT BASED ADHESIVE
ADVANTAGE OF LATEX ADHESIVE OVER RUBBER SOLUTION
RAW MATERIALS
FORMULATIONS FOR WATER BASED LATEX ADHESIVES
PROCESS OF MANUFACTURE
FLOW SHEET
MANUFACTURING PROCESS OF SYNTHETIC RUBBER ADHESIVE (SR ADHESIVE) LIKE PIDILITE TYPE
PROCESS FLOW DIAGRAM FOR SYNTHETIC RUBBER ADHESIVE (SR
ADHESIVE) LIKE PIDILITE TYPE
MANUFACTURING PROCESS OF RUBBER ADHESIVE
PROCESS FLOW SHEET FOR MANUFACTURING OF RUBBER ADHESIVE
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF PRESSURE-
SENSITVE ADH ESIVE FOR BOPP TAPES (ACRYLIC BASED)
EMULSION POLYMERISATION
PROCESS FLOW SHEET
TESTING OF ADHESIVES
PLANT LAYOUT
SUPPLIERS OF CONSULTANTS
SUPPLIERS OF RAW MATERIALS SUPPLIERS
SUPPLIERS OF PLANT & MACHINERY SUPPLIERS
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
| Plant Capacity | 1.25 MT./day |
|---|---|
| Land & Building | (2000 Sq.Mtr) Rs. 2.74 Cr |
| Plant and Machineries | Rs.46.76 Lacs |
| Working Capital for 1 Month | Rs. 51.38 Lacs |
| Total Capital Investment | Rs. 3.79 Cr |
| Rate of Return | 42% |
| Break Even Point | 42% |
