Description
AGRO FOOD PROCESSING AND PACKAGING TECHNOLOGY
FOOD LAWS
Introduction
Food safety and standard act
The ABCD of FSSA
Salient features of FSSA
Responsibilities of the food business operator
Improvement notices
Offences and penalties
Licensing and registration
Nutrition labelling
Requirements
Content on label
Hazard analysis and critical control point (HACCP) IS 15000)
Principles of HACCP
Features
Some salient points are
Benefits of HACCP
License process
Food safety management systems certification scheme (IS/ISO 22000)
Features
Benefits
Licence procedure
ISI Mark: Bureau of Indian Standards (BIS, 1986)
Features
License procedure
Weight and Measure Act
Regulations
Package Commodity Act
Regulations
READY-TO-EAT SNACKS EXTRUSION TECHNOLOGY
Introduction
Materials and methods
Raw materials
Dehulling and milling
Formulations used
Extrusion conditions for lab scale extruder
Spicing of samples
Sensory evaluation
Physical characteristics
Proximate composition
Consumer acceptability of extruded snacks
Results
Sensory evaluation
Physical parameters of the extrudates
Proximate composition of the extrudates
Consumer evaluation of products
POTATO CHIPS
Introduction
Materials and methods
Procurement of raw material
Preparation of potato chips
Fat analysis
Sensory Evaluation
Statistical analysis
Results and discussion
READY TO EAT PROTEIN RICH FOOD BARS
Introduction
Formulation and preparation of protein rich food bars
Results
Organoleptic evaluation of protein rich rood bars
Proximate chemical composition, mineral content and IVPD of most acceptable protein in rich food bars
GRADING AND SORTING FOOD PRODUCTS USING COMPUTER
Introduction
Digital image processing
Fundamental steps in image processing
Image acquisition
Image preprocessing
Image segmentation
Image representation and descriptioner
Image recognition and interpretation
Elements of digital image processing system
Automatic grading and sorting of food products using computer vision systems
Bakery products
Fruits
Vegetables
Grains
Limitations of the system
IQF FREEZING AND APPLICATION
IQF Spiral Freezers
Applications
Benefits
Low operation cost
Impingement Polybelt Tunnel Freezer
Applications
Modular IQF fluidized tunnelfreezer
Multipass belt tunnel freezer
Applications
Tray IQF fluidized tunnel freezer
Applications
Drag-thru-dolly tunnel freezer
Application
FOOD CANNING
Plant site
Factory building
Water supply and drainage
Workers
Machinery and equipment
Canning method
Key processes
Sorting and grading
Washing
Peeling, coring and pitting
Hand peeling
Peeling, coring and pitting by machine
Peeling by heat
Lye peeling
Blanchng
Can filling
Syruping or brining
Lidding or clinching
Exhausting
Sealing
Processing/Manufacturing
Heat penetration in cans
Manufacturing processes
Non-acid Vegetables
Effect of altitude on processing time
Effect of altitude on processing pressure and temperature
Effect of acidity on sterilization
Effect of processing on strain in can
Cooling Testing
Labelling, storing and packing
FRUITS CANNING TECHNOLOGY
Canning of fruits
Apples
Storage
Washing
Grading
Peeling and coring
Blanching
Canning
Filling
Exhausting
Sterilizing
Cooling
Mangoes
Oranges
Papaya
Pineapple
Harvesting
The Ginaca machine
Trimming
Slicing
Grading and packing
Prevacuumizing
Syruping
Double seaming
Processing
Cooling
Crushed pineapple
By products
Peaches
Grading
Cutting and pitting
Cutting and pitting by hand
Cutting and pitting by machine
Peeling and washing of clingstone of peaches
Slicing
Cans
Filling
Syruping
Peeling and washing, freestone peaches
Steaming
Scalding in water
Combination of steam and lye
Sorting
Grading
Exhausting
Closing
Processing
Cooling
Storage
Pears
Grading
Peeling and coring
Grading and filling
Syrupping
Exhausting
Closing
Process
Cooling
PREPARATION OF FRUIT JUICES, SQUASHES & CORDIALS
Sherbet
Eqipment for fruit juices
Washing equipment
Sorting equipment
Extraction equipment
Halving and turning machines
Continuous screw expeller press
Plunger type press
Roller type press
Double operation
Basket press
Rack and cloth press
Straining or screening equipment
Setting or sedimentation
Filtration equipment
Deaerator and flash pasteurizer
Fruit beverages
Preparation and preservation
Selection and preparation of fruit
Juice extraction
Deaeration
Straining, filtration and clarification
Use of fining agents
Enzymes
Chemical finings
Clarification by freezing
Clarification by heating
Preservation of fruit juices
Pasteurization
Bottle methd or Holding pasteurization
Pasteurization by over flow method
Preparation of fruit beverages
Fruit beverages
Squashes and cordials
Orange squash
Extraction of Juice
Preparation of squash
Grapefruit squash
Lemon squash
Lime squash
Lime juice cordial
Jaman squash or syrup
Mango squash
Peach squash
Phalsa squash
Pineapple squash
Plum squash
Syrups
TECHNOLOGY OF VEGETABLES CANNING
Comparison offruits and vegetables
Okra
Filling and exhausting
Mushrooms
Sorting of washing
Blanching
Size-grading
Filling
Canning
Peas
Vining
Cleaning
Grading
Blanching
Grading and maturity
Brine
Fill of cans
Exhausting
Cooling
Cabbage
Pumpkin
Washing and preparation for canning
Pulping
Canning
Beans
Vining
Grading
Blanching
Filling
Exhaust
Cooling
Potatoes
Washing
Preheating
Peeling
Inspection and trimming
Size grading
Filling
Sealing and processing
Cooling
Carrots
Washing
Grading
Blanching
Peeling
Slicing of dicing
Canning
POULTRY PROCESSING
Slaughter and bleeding
Scalding
Defeathering
Evisceration
Chilling
Packaging
Nutritive value
Eggs and egg products
Nutritive value
Egg quality
Evaluation of egg quality
Egg grading
Egg processing
Egg freezing
Dried eggs
Egg substitutes
Other products
Leavening power
Binding and thickening
Emulsifying power
Tenderizing
Moisture refention
Flavour
Nutrition
Colour
AQUA FARM
Selection of region
Site selection
Soil
Water
Land
Other factors
Design of aqua farm
Design of earthen ponds
Size and depth
Earthen embankment
Type and shape
Inlet and outlets
Free board
Design of hatchery
Deterination of main parameters
Other facilities
Estimation in fish farm construction
PULSE PRODUCTION
Improved varieties
Ridge/raised bed planting
Bio-fertilizers
Foilar spray of urea
Sulphur application
Weed Management
Seed priming
Remunerative cropping systems
Integrated wilt management
Integrated management of helicoverpa
IIPR Mini Dal Mill
PRODUCTION PROCESS OF LARGE CARDAMOM
Growth requirements
The plant
Wild relatives
Varieties
Propagation
Inflorescence and pollination
Nutrient management
Disease management
Insect pest management
Flowering and harvest
The fruit
Production
Post-harvest processing
Benefit Cost analysis
Trade
RICE-FISH POULTRY FARMING
Field layout
Fish
Poultry
Productivity of the system
Economics
Employment generation
Water requirement
Nutritional status of soil
ORGANIZED DAIRY FARMS
Components of animal shelter
Foundation
Pillars
Walls
Loft
Roof
Feeding manager
Stall
Stanchion
Passages
Water provision
Night lighting
Manure pits
Calf stalls
White washing
Loafing yard
Other facilities
Surroundings
Dairy animal shelter models
Model for specialized large herd of 100 cows and 72 followers in hot and dry or hot and humid climatic zone
POLYHOUSE TECHNOLOGY FOR PRODUCTION OF VEGETABLES
Polyhouse
Polyhouse/greenhouse construction tips
Plastic low tunnels
Sil trench
Site selection
Raising off season nursery
Raising plant propagation material
Production of fresh vegetables
Vegetable seed production in polyhouse
Maintenance of germplasm
Production of breeder seeds
Hybrid (F1) seed production
Benefits of poly/green house in temperate regions
PRODUCTIVITY OF GOATS
Criteria for selection of good goats
Features of unproductive goats
Criteria for checking the general health of goats
Housing of goats
Advantages of artificial insemination in goats
Milk secretion is different in goats
Milking of goats
Machine milking of goats
Criteria for producing betterquality milk from goats
Quality testing of goat milk
Chevon production in goats
Comparison of goat meat with chicken and mutton
Steps for prevention of disease in goats
Difference between goats and sheep
CONTINUOUS PROCESSING OF RTD TEA AND COFFEE BEVERAGES
The integrated Extraction System (IES)
Concentration of tea and coffee extracts
High quality tea concentrates
High quality coffee concentrates
COLD CHAIN SUPPLY
Current state of Indian agricultural industry
The Indian food processing industry
The food supply chain
Food supply chain cluster
The cold chain
Supply chain expertise
Food packaging
Standards
Food safety and hygiene
Importance of freezing and cold chain in food production and distribution
Spoilage
Microbial Spoilage
Autolytic Spoilage (enzymatic)
Oxidative Spoilage
Refrigeration and freezing
Quality of frozen food vs. fresh
PROCESSING AND PRESERVATION OF FISH
Drying
Natural drying
Mechanical drying
Solar drying
Salting
Smoking
Fermenting
Boiling
Canning
UHT PLANT FOR MILK IN ASEPTIC POUCHES
Complete unit of UHT Plant
Economical
Principle of operation
UHT sterilizer
Automatic UHT plant
Balancing equipment
The process of sterilization
Cleaning
Homogenizer
Functional description
CIP system
Functional description
Coding unit
Film web controller
Pouch counter
Specifications for packaging material
Recommendations of the packaging film
PLANT ECONOMICS OF AQUACULTURE SHRIMP FARMING
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF CANNING AND PRESERVATION OF VEGETABLES
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF CANNING OF FRUITS AND VEGETABLES
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF COLD SUPPLY CHAIN
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF DAIRY FARMING (BUFFALOES KUNDI)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF DAIRY FARMING (JERSEY COWS) & MILK PROCESSING
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF FROZEN FOOD BY IQF TECHNOLOGY
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF FRUIT JUICE IN TETRAPACK
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF GRAM DALL/PULSE MILL
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF GREEN HOUSE/POLY HOUSE
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF MANGO PULP
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF NAMKEENS (KURKURE TYPE SNACK FOOD)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF PINEAPPLE, TOMATO, FRUIT JUICE AND OTHER PRODUCTS BOTTLING PLANT
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF POTATO CHIPS WITH NITROGEN PACKING (ON IMPORTED M/C)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF POULTRY AND HATCHERY FARMING
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF PROTEIN FROM SOYABEAN
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF READY TO EAT FOODS IN TETRA PACKS
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF RICE SORTING/GRADING PLANT
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF SEEDS GRADING AND PROCESSING
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
PLANT ECONOMICS OF SNACK FOOD (CRAX SIZE) (ROLL AND BALL TYPE)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum
SUPPLIERS OF PLANT AND EQUIPMENTS FOR FOOD PROCESSING AND ALLIED INDUSTRY
The book Agro Food Processing and Packaging Technology covers Food Laws, Ready to Eat Snacks Extrusion Technology, Potato Chips, Ready to Eat Protein Rich Food Bars, Grading and Sorting Food Products Using Computer, IQF Freezing and Application, Food Canning, Fruits Canning Technology, Preparation of Fruit Juices, Squashes & Cordials, Technology of Vegetables Canning, Poultry Processing, Aqua Farm, Pulse Production, Production Process of Large Cardamom, Rice-Fish Poultry Farming, Organized Dairy Farms, Polyhouse Technology for Production of Vegetables, Productivity of Goats, Continuous Processing of RTD Tea and Coffee Beverages, Cold Chain Supply, Processing Preservation of Fish, UHT Plant for Milk in Aseptic Pouches, Plant Economics of Aquaculture Shrimp Farming, Plant Economics of Canning and Preservation of Vegetables, Plant Economics of Canning of Fruits and Vegetables, Plant Economics of Cold Supply Chain Plant Economics of Dairy Farming (Buffaloes Kundi), Plant Economics of Dairy Farming (Jersey Cows) & Milk Processing, Plant Economics of Frozen Food by IQF Technology, Plant Economics of Fruit Juice in Tetrapack, Plant Economics of Gram Dall/Pulse Mill, Plant Economics of Green House/Poly House, Plant Economics of Mango Pulp, Plant Economics of Namkeens (Kurkure Type Snack Food), Plant Economics of Pineapple, Tomato, Fruit Juice and Other Products Bottling Plant, Plant Economics of Potato Chips with Nitrogen Packing (On Imported M/C), Plant Economics of Poultry and Hatchery Farming, Plant Economics of Protein From Soyabean, Plant Economics of Ready to Eat Foods in Tetra Packs, Plant Economics of Rice Sorting/Grading Plant, Plant Economics of Seeds Grading and processing, Plant Economics of Snack Food (Crax Size) (Roll and Ball Type), Suppliers of Plant and Equipments for Food Processing and Allied Industry.
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