ALUMINIUM RECYCLING

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Promoter Details:

Name: Chimaladhari Bhanu Vasisht,

Father’s Name: Chimaladari Prahlad.

Age: 23 years (DOB: 09/07/1998)

Qualification: B. Tech in Metallurgy and Material Science from Indian Institute of
Technology Bhubaneswar.

Industrial Experience:

• 2 months vocational training at National Aluminium Company, Angul, Orissa. assigned in SMELTER plant.

• 2 months paid internship at Birla Copper, Dahej, Gujarat. Designation – research fellow, assigned in Continuous Copper Rod Plant.

• Completed my B. Tech thesis on “Effect of Grain size and Texture on Mechanical Properties of Pure Aluminum”.

• Also completed my academic project on “Hardening and Strengthening of Al-2618 alloy”.

The treatment of Al scrap to produce new Al metal and alloys is an alternative to primary Al production. The chemical composition of the alloys is strictly related to the scrap quality. Therefore, recycled aluminum presents a certain amount of impurities, generally not present in primary alloys, and the alloying elements are more difficult to manage.

Nowadays, this distinction is not completely exhausting. By properly selecting high quality scrap, a purity level close to primary alloys can be achieved in secondary alloys too.

Iron (Fe) plays an important role in distinguishing between primary and secondary Al alloys. This element cannot be easily removed from the molten metal and it forms generally brittle intermetallic compounds that influence the final mechanical properties of the components.

Primary Al alloys present low Fe content and so they are used for applications where the best exploitation of some specific properties is required (mechanical strength, ductility, corrosion resistance, workability, weldability, electrical conductivity); secondary alloys show good castability, which, combined with the natural low volume density of Al alloys, makes them suitable in high-pressure die casting.

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Description

INTRODUCTION
PROMOTER DETAILS
INDUSTRY AND RECYCLING TREND
ALUMINIUM PROPERTIES
ALUMINUM INGOT SPECIFICATION
USES AND APPLICATION
APPLICATIONS
B.I.S. SPECIFICATIONS
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS
SCRAP PRETREATMENT
MECHANICAL CLEANING
PYROMETALLURGICAL CLEANING
HYDROMETALLURGICAL CLEANING
MELTING
MOC -SKELNER FURNACE
TEMPERATURE CONTROL
DEGASSING
POURING
CLEANING
EMISSIONS AND CONTROLS
SCRAP PRETREATMENT EMISSIONS
SMELTING/REFINING EMISSIONS
SHIPMENT PROCESS FOR INGOT
MARKING
STRAPPING
PACKING LIST & TEST CERTIFICATE
LOADING
LOGISTICS AND WAREHOUSES
BUNDLING
MARKET OVERVIEW OF ALUMINIUM RECYCLING INDUSTRY
GLOBAL ALUMINIUM INDUSTRY STRUCTURE
INDIAN ALUMINIUM INDUSTRY
ALUMINIUM RECYCLING ECONOMY
ALUMINIUM RECYCLING AND ITS SOCIO-ECONOMIC IMPLICATIONS
RECYCLING ISSUES: LIFETIMES OF METAL PRODUCTS
ALUMINIUM RECYCLING IN INDIA HAS A GREAT FUTURE.
GLOBAL ALUMINIUM SCRAP EXPORTERS
RECOMMENDATIONS ON INDIAN ALUMINIUM RECYCLING
ALUMINIUM AS A CORE INDUSTRY
ALUMINIUM AS A STRATEGIC SECTOR
EXPORT POLICY FOR DOWNSTREAM INDUSTRY
ZERO WASTE CONCEPT FOR THE INDUSTRY
QUALITY CONTROL OF RECYCLED ALUMINIUM PRODUCTS
POLLUTION CONTROL
IMPORT-EXPORT OF ALUMINIUM PRODUCTS
ALUMINIUM IMPORTS
ALUMINIUM EXPORTS
INDIA-ASEAN FREE TRADE AGREEMENT
SWOT ANALYSIS
STRENGTHS
WEAKNESS
OPPORTUNITY
THREATS
PLANT LAYOUT
SUPPLIERS OF ALUMINIUM INGOT
SUPPLIERS OF SKELNER FURNACE
SUPPLIERS OF INGOT CASTING MACHINE
SUPPLIERS OF SHREDDER
SUPPLIERS OF DE-COATER
SUPPLIERS OF MAGNETIC SEPARATOR
SUPPLIERS OF SPECTROMETER
SUPPLIERS OF POROSITY TESTING MACHINE
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSURE
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENT
NDT INSPECTION EQUIPMENT
SUPPLIERS OF FIRE FIGHTING EQUIPMENT
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF ALUMINIUM CABLE SCRAP
EXPORTER OF ALUMINIUM INGOT
DOMESTIC BUYER
SUPPLIERS FOR ALUMINIUM NOTCH BAR, SHOTS AND CUBES
SUPPLIERS OF ALUMINIUM FOIL
SUPPLIERS OF ALUMINIUM CONDUCTOR
ALUMINIUM EXTRUSION SECTIONS
SUPPLIERS OF ALUMINIUM PROFILE
1. LIST OF LICENSE REQUIRED FOR ALUMINIUM RECYCLING INDUSTRY
2. RELEVANT ACTS/RULES/ NORMS FOR RECYCLING ACTIVITY. SCRAP RECYCLING UNITS ARE TO ADHERE TO BELOW MENTIONED STATUTES AND ANY OTHER RELEVANT GUIDELINES ISSUED BY GOVERNMENT FROM TIME TO TIME:
3. SCRAP RECYCLING CENTERS SHOULD PREFERABLY ACCREDIT THEIR CENTERS/ UNITS WITH THE LATEST VERSION OF QUALITY STANDARDS VIZ.
ALUMINIUM ALLOYS AND ITS CLASSIFICATION
LIST OF ALUMINUM ALLOYS
IDENTIFYING ALUMINUM ALLOYS
WHAT IS THE STRONGEST ALUMINUM ALLOY?
ALUMINUM ALLOY CLASSIFICATION
LIST OF PUBLIC SECTOR UNDERTAKING (PSUS) USED ALUMINIUM AS A RAW MATERIALS
FOR LICENSE AND EXPORT OF ALUMINIUM INGOTS
BIS SPECIFICATION OF ALUMINIUM INGOTS
IMPORTER OF ALUMINIUM SCRAP IN INDIA
BUYER’S OF ALUMINIUM INGOTS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

6 MT/Day

Land & Building

(4000 sq.mt.)

Plant & Machinery

US$.110000

Rate of Return

49%

Break Even Point

40%