BACKWARD INTEGRATION FOR ALUMINIUM ROLLING MILL FOR PRESSURE COOKER AND UTENSILS

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Aluminium is the world’s most abundant metal and is the third most common element, comprising 8% of the earth’s crust. The versatility of aluminium makes it the most widely used metal after steel. Although aluminium compounds have been used for thousands of years, aluminium metal was first produced around 170 years ago. In the 100 years since the first industrial quantities of aluminium were produced, worldwide demand for aluminium has grown to around 29 million tons per year. About 22 million tons is new aluminium and 7 million tons is recycled aluminium scrap. The use of recycled aluminium is economically and environmentally compelling. It takes 14,000 kWh to produce 1 tonne of new aluminium. Conversely it takes only 5% of this to remelt and recycle one tonne of aluminium. There is no difference in quality between virgin and recycled aluminium alloys. Pure aluminium is soft, ductile, and corrosion resistant and has a high electrical conductivity. It is widely used for foil and conductor cables, but alloying with other elements is necessary to provide the higher strengths needed for other applications. Aluminium is one of the lightest engineering metals, having strength to weight ratio superior to steel. By utilising various combinations of its advantageous properties such as strength, lightness, corrosion resistance, recyclability and formability, aluminium is being employed in an ever-increasing number of applications. This array of products ranges from structural materials through to thin packaging foils.

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Description

INTRODUCTION
PROPERTIES
(1) STRENGTH TO WEIGHT RATIO
(2) CORROSION RESISTANCE
(3) ELECTRICAL AND THERMAL CONDUCTIVITY
(4) LIGHT AND HEAT REFLECTIVITY
(5) TOXICITY
(6) RECYCLING
PHYSICAL PROPERTIES OF ALUMINIUM
OTHER INFORMATION ABOUT ALUMINIUM
USES OF ALUMINIUM
ALUMINIUM SHEETS
PROPERTIES OF ALUMINIUM SHEET METAL
ITS MOST VALUABLE PROPERTIES INCLUDE:
SPECIFICATIONS
USES
ALUMINUM SHEET ADVANTAGES
CONTINUOUSLY RECYCLABLE SHEET METAL
HIGH-PERFORMANCE ARMOR
ALUMINUM SHEET GAUGE
THE COLDER THE TEMPERATURE, THE STRONGER THE ALUMINUM
SPECIFICATION OF COIL
USES AND APPLICATION
ROOFING –
ARTISTIC CEILINGS –
BALCONIES –
DRINKS CANS, BEER BARRELS & OTHER FOOD INDUSTRY CONTAINERS
CABLE SHEATHINGS –
CLADDING AND FASCIA PANELS –
CRANES, TRUSSES, SUPPORTS AND LIFTING GEAR –
HIGH STRESS APPLICATIONS –
LAMP REFLECTORS –
SHELTERS –
CARAVANS –
FLOORING AND WALLS –
APPLICATIONS
PACKAGING INDUSTRY –
HOME APPLIANCES –
BUILDING & CONSTRUCTION INDUSTRY –
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
ROLLING PROCESS
MEANING OF ROLLING:
HOT ROLLING
COLD ROLLING MILLS
FOIL MILLS
DEFECTS IN ROLLED PRODUCTS:
(I) EDGE CRACKING:
(II) FOLDS:
(III) ALLIGATORING:
(IV) SCALE FORMATION:
ROLLING MILL AND EQUIPMENTS
KEY EQUIPMENTS
KEY EQUIPMENTS IN SHEET DIVISION
1. 4-HI REVERSING ROLLING MILL
SPECIFICATIONS
2. SLITTER MACHINE
SPECIFICATIONS
3. CUT TO LENGTH MACHINE
SPECIFIVATIONS
4. ANNEALING FURNACE (ELECTRICIALLY HEATED)
SPECIFICATIONS
MARKET OVERVIEW
TOP ALUMINIUM PLATE AND SHEET MANUFACTURERS
ARCONIC
ALERIS
CONSTELLIUM
HULAMIN
CHALCO
MARKET TREND
APPLICATION OUTLOOK:
REGIONAL OUTLOOK:
MARKET-O-NOMICS:
ADVANTAGES OF ALUMINUM FLAT PRODUCTS IN AUTOMOTIVE
BODY PANEL TO SPUR MARKET SIZE
PLANT LAYOUT
SUPPLIERS OF ALUMINIUM SHEET AND COIL
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF ALUMINIUM SLAB
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF ALUMINIUM ROLLING MILL
EUROPEAN SUPPLIERS OF ALUMINIUM FOIL MILL
INDIAN SUPPLIERS FOR ALUMINIUM SHEET AND COIL MILL
EUROPEAN SUPPLIERS OF ANNEALING FURNACE
SUPPLIERS OF ANNEALING FURNACES
EUROPEAN SUPPLIERS OF AUTOMATIC FLATNESS CONTROL,
AUTOMATIC GAUGE CONTROL AND SEPARATOR
SUPPLIERS OF FOIL PRINTING MACHINE, LAMINATING MACHINE
AND EMBOSSING MACHINE
SUPPLIERS OF METAL TESTING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF NDT INSPECTION EQUIPMENT
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF MILLING MACHINE
SUPPLIERS OF CNC LATHE MACHINE
SUPPLIERS OF BOARING MACHINE
SUPPLIERS OF POWER HACKSAW
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

100 MT/Day
Land & Building

(18,000 sq.mt.)
Plant & Machinery

US$ 16755714
Rate of Return

42%
Break Even Point

41%

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